TM 5-1940-322-24
0036 00
THROTTLE CONTROL CABLE MAINTENANCE (Contd)
NOTE
There are two throttle control cables. Both cables are replaced the
same way. This procedure covers replacement of one throttle control
cable.
REMOVAL
1.
Remove two screws (5), cable clamp (4), washers (7), and locknuts (8) from bracket (6). Discard
locknuts (8).
2.
Pull sleeve (13) back on cable end (1) and disconnect from ball stud (12).
3.
Loosen nut (2) on cable (3).
4.
Remove cable end (1) and nut (2) from cable (3).
5.
Remove locknut (9), washer (10), and ball stud (12) from injector pump lever (11). Discard locknut (9).
6.
Remove cable (3) from boat.
NOTE
Attach new cable to existing cable with tape to assist with
installation.
INSTALLATION
1.
Install cable (3) on boat.
2.
Secure ball stud (12) on injector pump lever (11) with washer (10) and new locknut (9).
3.
Install nut (2) and cable end (1) on cable (3).
4.
Position sleeve (13) back on cable end (1) and connect on ball stud (12).
5.
Secure cable (3) on bracket (6) with two screws (5), cable clamp (4), washers (7), and new locknuts (8).
6.
7.
Secure cable (3) with tiedown straps.
ADJUSTMENT
NOTE
Adjustment of cable requires two personnel.
1.
Loosen nut (2) on cable (3).
2.
Position sleeve (13) on cable end (1) and disconnect from ball stud (12).
3.
Position throttle/transmission control head assembly to full throttle (TM 5-1940-322-10).
4.
Position injector pump lever (11) to full throttle.
5.
Rotate cable end (1) to adjust cable length. Ensure cable travel is 3 inches.
6.
Position sleeve (13) on cable end (1) and connect on ball stud (12).
7.
Tighten nut (2) on cable (3).
8.
Close engine hatches (TM 5-1940-322-10).
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