TURBOCHARGER MAINTENANCE (Contd)
Cap or plug all hoses, connections, and openings immediately after
disconnection to prevent contamination. Remove caps or plugs prior to
installation. Failure to comply may result in damage to equipment.
Both turbochargers are replaced the same way. This procedure covers
the replacement of one turbocharger.
Tag all hoses during removal to assist with installation.
Have container ready to catch coolant and engine oil.
Remove clamp (20) and air cleaner (21) from turbocharger inlet (19).
Remove four screws (14), washers (13), exhaust elbow (10), and gasket (9) from turbocharger (8).
Discard gasket (9).
Remove clamp (2) and air crossover hose (3) from turbocharger outlet (1).
Remove oil supply hose (4) from fitting (7).
Remove coolant supply hose (6) from fitting (5).
Remove banjo bolt (15), two sealing washers (11), and vent hose (12) from turbocharger (8). Discard
sealing washers (11).
Remove clamp (18) and oil drain hose (17) from turbocharger drain (16).
Remove four nuts (24), turbocharger (8), and gasket (22) from exhaust manifold (23). Discard
CLEANING AND INSPECTION
For general cleaning and inspection instructions, refer to WP 0013 00.
Skysol 100 solvent is combustible; DO NOT use or store near heat,
sparks, flame, or other ignition sources. Use mechanical ventilation
whenever product is used in a confined space, heated above
ambient temperatures, or agitated. Keep container sealed when not
Contact with Skysol 100 may cause skin irritation. Use chemical-
resistant gloves. In case of skin contact, remove any contaminated
clothing and wash skin thoroughly with soap and water. Wash
contaminated clothing before reuse. Eye contact may cause
irritation, tearing, or blurring of vision. Use face shield or goggles
when eye contact may occur. In case of eye contact, flush eyes with
large amounts of water for at least 15 minutes or until irritation
subsides. Inhalation may cause irritation to upper respiratory
passages. DO NOT have food or drink in the vicinity. Failure to
comply may result in injury to personnel.
Clean mating surfaces of turbocharger (8), exhaust manifold (23), and exhaust elbow (10) with
Skysol 100 and dry with cloth.
Clean and inspect all components for damage. Replace damaged components.