TRANSMISSION REPAIR (Contd)
REAR HOUSING AND OUTPUT SHAFT ASSEMBLY (Contd)
Install output gear (2) on output shaft (1) as follows:
Skysol 100 solvent is combustible; DO NOT use or store near heat,
sparks, flame, or other ignition sources. Use mechanical ventilation
whenever product is used in a confined space, heated above
ambient temperatures, or agitated. Keep container sealed when not
Contact with Skysol 100 may cause skin irritation. Use chemical-
resistant gloves. In case of skin contact, remove any contaminated
clothing and wash skin thoroughly with soap and water. Wash
contaminated clothing before reuse. Eye contact may cause
irritation, tearing, or blurring of vision. Use face shield or goggles
when eye contact may occur. In case of eye contact, flush eyes with
large amounts of water for at least 15 minutes or until irritation
subsides. Inhalation may cause irritation to upper respiratory
passages. DO NOT have food or drink in the vicinity. Failure to
comply may result in injury to personnel.
a. Clean all grease and oil from tapered area of output shaft (1) and inner taper of output gear (2)
with Skysol 100.
Do not chill output shaft or heat output gear; both must be at room
temperature during assembly. Failure to comply may result in
damage to equipment.
b. Place output gear (2) on output shaft (1) and install on output shaft (1) taper with 100200 lb
(4591 kg) of force.
A pressing force of approximately 1726 tons is required to install
output gear on output shaft taper. Due to the force necessary to
install gear, the press should be shielded as a precautionary measure.
Failure to comply may result in injury or death to personnel.
c. Position rear housing (3) and output shaft (1) on hydraulic press with output shaft flange (4)
resting on press table. Install output gear (2) on output shaft (1) taper. Using output gear
installer tool TD-300423, press output gear (2) on shaft (1) until snapring (9) can be installed in
output shaft (1) groove.
Install oil pan (8) on rear housing (3) with two washers (7) and screws (6). Tighten screws (6) to
19 lb-ft (26 Nm).
Install heated tapered-roller bearing (5) on end of output shaft (1).