TM-5-5420-279-10 Dry Support Bridge (DSB) (NSN 5420-01-469-7479) Manual

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CHAPTER 1 INTRODUCTION - TM-5-5420-279-100026
Corrosion Prevention and Control (CPC).
Table 1. 2 Vehicle Crossing Speeds
Figure 1.2 Launcher Vehicle Extended
Figure 1. 3 Beam Module Deployment
Figure 1. 4 Bridge Modules
Basic Operational Sequence (Deployment)-continued
Figure 1. 5 Bridge Build Sequence
Basic Operational Sequence (Retrieval)
Section II. BRIDGING SITE PREPARATION
Deliberate Reconnaissance
Table 1. 3 Dimension `A' Bridge Build
Setting of Stabilizer Leg Height Prior to Build
Bridge Bearing
Bridge Retrieval - TM-5-5420-279-100040
Figure 1. 9 Slope Measurement
Site Parameters
Bridge Gap (`AR' Span)
Figure 1. 11 Span Measurement
Figure 1.12. Build Site Marking Out
Figure 1.13. Restricted Site Marking Out
Section III. DSB TRANSPORTATION
Figure 1. 14 V1, T1, V2 and T2 Loads
Figure 1. 15 V2, T2, V3 and T3 Loads
External Air Transport (E.A.T.) - Helicopter Lift
CHAPTER 2. TECHNICAL DESCRIPTION AND DATA
Launch Beam Lifter and Module Lifting Beam
Tail lift - TM-5-5420-279-100056
A-Frame - TM-5-5420-279-100057
Lower A-Frame Transverse Beam
Hydraulic Controls
Winch Tensioners
Figure 2. 8 Upper winch Tensioner
Launch Beam Drive
Relax Mechanism
Tilt Rollers
Home and Far Bank Carriages
Figure 2. 14 Home Bank and Far Bank Carriages
Walkways - TM-5-5420-279-100067
CRANE SYSTEM
Figure 2. 18 Crane Nomenclature
Far Bank Support
Ramp End Beam
Parallel Modules
Section II. BRIDGING MODULES
Bridge Markers, Defile Markers and Road Signs
Section III ELECTRICAL SYSTEM
Four Position Deployment Selector Switch
Built-in Test Equipment (BITE)
Figure 2. 24 Operators Interface Control Enclosure
Operators Interface Control Enclosure-continued
Launch Frame Electrical Control Enclosure
Launch Chest Pack Umbilical Cable
Chest Pack-continued
Section IV. HYDRAULIC SYSTEM
Manifolds
Section V. CRANE - TM-5-5420-279-100085
Safety Instructions-continued - TM-5-5420-279-100086
Safety Instructions-continued - TM-5-5420-279-100087
Crane Loading - TM-5-5420-279-100088
Avoiding Damage
Crane Seat Deployment
Crane Control Panel and Lever Function
Figure 2. 30 Stabilizer Leg Levers
Figure 2. 32 Operator Control Levers
Overload Safety Feature
Emergency Boom Lowering Switch - TM-5-5420-279-100095
Figure 2. 35 Emergency Boom Lower Switch
Section VI. EQUIPMENT DATA
CRANE - TM-5-5420-279-100098
BRIDGING EQUIPMENT
Approach Ramp
HYDRAULIC ITEMS
LOOSE ITEM DETAILS
Removable Roller
Approach Ramp Handle
Road Sign
Anchorage Equipment Storage Box
Tirfor Winch Handle
Far Bank Support Pads
Intermediate Spacer Beam Assy
Defile Marker Tube
CHAPTER 3. GENERAL DRILLS
Tail lift Main Components
The Tail Lift Pendant
Preparing the Tail lift for Operation
Swing up The Tail lift
Tilting of the Platform
Lifting the Platform
Lowering the Platform
Opening The Working Platform
Installing The Handrails
TAIL LIFT DEPLOYMENT AND RECOVERY
Figure 3. 6 Tail Lift Pendant Connection Point
Tail Lift Pendant - TM-5-5420-279-100126
Tail Lift Pendant - TM-5-5420-279-100127
Tail Lift Pendant - TM-5-5420-279-100128
Stowing the Far Bank Support and Tail lift
Stowing the Far Bank Support and Tail lift-continued
LADDERS
Use of Ladders When Module Opening-continued
Section II. LAUNCHER
Connecting the Chest Pack to Launcher
Operation of the Chest Pack
Figure 3. 10 Beam Angle Caption
Figure 3. 11 Beam Drive Caption
FAR BANK SEAT - TM-5-5420-279-100138
Figure 3. 13 Stow Articulator Caption
A-FRAME RAISE
MODE SELECT
Figure 3. 15 Mode Select Captions
BRIDGE LIFT - TM-5-5420-279-100143
TOP WINCH - TM-5-5420-279-100144
A-frame Roller Brake Operation
Disconnecting the Chest pack - TM-5-5420-279-100146
LAUNCHER DEPLOYMENT
Figure 3. 19 Interface Enclosure
A-Frame Deployment-continued - TM-5-5420-279-100149
Position of Mudguard R clips - TM-5-5420-279-100150
A-Frame Deployment-continued - TM-5-5420-279-100151
A-Frame Deployment-continued - TM-5-5420-279-100152
Slide Frame Deployment - TM-5-5420-279-100153
Slide Frame Deployment-continued
Deploying the Tilt Rollers
Leveling the A-Frame - TM-5-5420-279-100156
Slide Frame Decking Panel Deployment
Figure 3. 23 Slide Frame Decking Panels (Beam Build)
Slide Frame Decking Panel Stowage
Figure 3. 24 Walkway Stowage
LAUNCHER STOWING
Retracting the Slide Frame
Retracting the Slide Frame-continued
Stowing the A-Frame
Position of Mudguard R clips - TM-5-5420-279-100165
Section III SLINGING AND LIFTING
Launch Beam Lifter - Operation and Configuration
WEBBING LIFTING SLINGS
Use of Webbing Slings
Use of Webbing Slings-continued
SLINGING, LIFTING AND TAG LINES
End Beam Slinging
Sling Extraction Tool
Figure 3. 31 Bridge Module Lifter Fitted to POSITION 2 and Opening Ramp Module
Slinging and Closing Ramp Modules
Slinging and Closing Bridging Modules
Attaching the Far Bank Carriage
Figure 3. 36 Method and Location of Slinging Home Bank Carriage
Raising the Bridge
HOME BANK CARRIAGE
Retract the shootbolts on the far bank carriage
Figure 3. 38 Method and Location of Slinging Far Bank Ramp Module
Figure 3. 39 Method and Location of Slinging Home Bank Carriage
NOTE - TM-5-5420-279-100184
Bridge stop emergency in down position
WARNING - TM-5-5420-279-100186
Approach Ramp Transport Frame
Section VI. MODULE CONNECTION
Launch Beam Lifter
Connecting a Ramp Module to an End Beam
Figure 3. 42 End Beam Wrench and Method of Use
Connecting Modules Where the Jaws Contact First
Figure 3. 46 Engage the Shootbolts Pin the Bridge Modules Together and Clip
Disconnecting a Ramp and End Beam
Disconnecting a Ramp and End Beam-continued
Section IV VEHICLE LASHING AND TRANSPORT AIDS
Figure 3. 50 Transportation Bracket
Figure 3. 52 Transport Aid inserted Under Deck Unit
Approach Ramp Transportation Aids
SECURING FLATRACK LOADS FOR TRANSPORT
Figure 3. 57 Flatrack Load V1 Lashing Arrangements
Figure 3. 59 Flatrack Load T1 Lashing Arrangements
Figure 3. 61 Flatrack Load T1 End Lashing Arrangements
Figure 3. 62 Flatrack Load V2 Lashing Arrangements
Figure 3. 64 Flatrack Load T2 Lashing Arrangements
Figure 3. 66 Flatrack Load V3 Lashing Arrangements
Figure 3. 68 Flatrack Load T3 Lashing Arrangements
Figure 3. 71 Flatrack Load LVT Lashing Arrangements
APPROACH RAMP DEPLOYMENT
Far Bank Approach Ramps-continued
Home Bank Approach Ramp Deployment - TM-5-5420-279-100211
Section V. CRANE - TM-5-5420-279-100212
Figure 3. 73 Crane Switch Panel
Deploying the Crane Stabilizer Legs
Figure 3. 74 Crane Stabilizer Leg
Deploying the Crane Stabilizer Legs-continued
Figure 3. 75 Location of Crane Stabilizer Leg Down and on Pressure Lights
Crane Stabilizer Leg Extension
Bringing the Crane into the Working Position
Crane Stabilizer Leg Controls - TM-5-5420-279-100220
Crane Component Location
Stowing the Crane
Crane Boom Transport Pin
Stowing the Crane Stabilizer Legs
Crane Leg Deployment, Wire Rope Pin Arrangement
Stabilizer Leg Pivot Pin and Clip
WARNING - TM-5-5420-279-100227
Section VI. ANCHORING THE BRIDGE AND DEFILE MARKERS
Connecting the Anchor to the Bridge
Figure 3. 77 Ramp Module Anchor Points
Figure 3. 79 Anchorage Configuration with Additional AEH
TIRFOR WINCH
Figure 3. 81 T-532D TIRFOR Winch
Table 3. 1 Technical Data
Operating Instructions - TM-5-5420-279-100235
Releasing and Closing the Jaws
Anchoring
SAFETY DEVICES
MAXIFLEX WIRE ROPE-continued
Inspection of Wire Rope
AIR POWERED PNEUMATIC HAMMER
Setting Up for Use
Figure 3. 85 Pneumatic Hammer and AEH pin drive adapter
DEFILE MARKERS
Figure 3. 86 Method of Deploying Defile Markers
Section VII. MISCELLANEOUS INFORMATION
Positioning Flatracks-continued - TM-5-5420-279-100247
Positioning Flatracks-continued - TM-5-5420-279-100248
Positioning Flatracks-continued - TM-5-5420-279-100249
Positioning Flatracks-continued - TM-5-5420-279-100250
TOP MAN HARNESS AND FALL ARREST LANYARD
Top Man Harness Fitting Instructions
Top Man Harness Fitting Instructions-continued - TM-5-5420-279-100253
Top Man Harness Fitting Instructions-continued - TM-5-5420-279-100254
CHAPTER 4. BRIDGE BUILDING
Initial Vehicle Locations-continued
Section II. LAUNCH VEHICLE SET-UP
Figure 4.1 Position Switch in Cab
Releasing the Tail lift and Far Bank Support-continued
Figure 4.2 Tail Lift Pendant
Deploying the A-frame
Deploying the A-frame-continued
Interface Enclosure
Tail lift Hand Control - TM-5-5420-279-100266
Deploying the Crane - TM-5-5420-279-100267
Safety Instructions-continued - TM-5-5420-279-100268
Safety Instructions-continued - TM-5-5420-279-100269
Crane Loading - TM-5-5420-279-100270
DEPLOYING THE CRANE - TM-5-5420-279-100271
Crane Stabilizer Leg Controls - TM-5-5420-279-100272
Securing Far Bank Support for Transport to Build Site
BRIDGE DEPLOYMENT
Positions of Flatracks
LAUNCH VEHICLE PREPARATION AT BUILD SITE
Chassis Positioning Aid
Slide Frame Deployment - TM-5-5420-279-100278
Deploying Crane Stabilizer Legs to Ground
Crane Stabilizer Leg Controls - TM-5-5420-279-100280
Unfolding the Crane
Crane Mounted Control Cabinet
Figure 4.4 Crane Controls
Leveling the A-Frame - TM-5-5420-279-100284
Preparing the Slide Frame for Launch Beam Build
Figure 4.6 Positioning Walkways for Launch Beam Build
Section III. LAUNCH BEAM BUILD
Connecting the Beam Modules
Connecting the Beam Modules-continued - TM-5-5420-279-100289
Beam Drive Caption - TM-5-5420-279-100290
Connecting the Beam Modules-continued - TM-5-5420-279-100291
Figure 4.8 Beam pin fitted to beam with flat against block on the beam
Connecting the Beam Modules-continued - TM-5-5420-279-100293
Beam Drive Caption - TM-5-5420-279-100294
Lowering the Far Bank Support
PREPARATION FOR BRIDGE BUILD
Stow Articulator Caption - TM-5-5420-279-100297
Raising the A-frame
A-frame Raise Caption
Figure 4.9 Slide Frame Decking Positions for Bridge Build
Section IV. BRIDGE BUILD
Tilt Roller Shootbolt Positions
Tail lift Fully Deployed
Figure 4.10 Method of Connecting Slings and Tag Rope to End Beam
Figure 4. 11 Module Lifting Beam
Replace Flatrack LVT
Position of Flatracks
Figure 4.12 Bridge Lifter Fitted to POSITION 2 of Ramp Module
Figure 4.13 End Beam Wrench and Operation
Figure 4.14 Ramp Module Lead in Bracket
CAUTION - TM-5-5420-279-100311
Figure 4.15 Operation of Bridge Stop Emergency
Level Bank Caption
NOTE - TM-5-5420-279-100314
Connecting the Parallel Modules
Tail Lift Pendant - TM-5-5420-279-100316
Figure 4.17 Joining Modules
Tail lift Hand Control - TM-5-5420-279-100318
WARNING - TM-5-5420-279-100319
Bridge Unit Transport Aid
Tail lift Hand Control - TM-5-5420-279-100321
Tail lift Hand Control - TM-5-5420-279-100322
NOTE - TM-5-5420-279-100323
CAUTION - TM-5-5420-279-100324
Tail lift Hand Control - TM-5-5420-279-100325
Assembling the Home Bank Ramp Module
Ramp frame Transport Aid
Bridge Module Lifter in POSITION 2 of Ramp Module
WARNING - TM-5-5420-279-100329
Bridge Module Lifter in POSITION 1 of Ramp Module
Tail lift Hand Control - TM-5-5420-279-100331
Lowering the Bridge
Lowering the Bridge-continued - TM-5-5420-279-100333
Bridge Lift Caption
Lowering the Bridge-continued - TM-5-5420-279-100335
Lowering the Bridge-continued - TM-5-5420-279-100336
Lowering the Bridge-continued - TM-5-5420-279-100337
Lowering the Bridge-continued - TM-5-5420-279-100338
Lowering the Bridge-continued - TM-5-5420-279-100339
Figure 4.18 Slide Frame Decking Positions for Beam Build
CURB DEPLOYMENT
Deploying Far Bank Approach Ramps-continued
HOME BANK APPROACH RAMP DEPLOYMENT - TM-5-5420-279-100343
Section V. RETRIEVING LAUNCH BEAM
Launch Beam Retrieval
Stow Articulator Caption - TM-5-5420-279-100346
Raising the Far Bank Seat
DISCONNECTING THE LAUNCH BEAM MODULES
Launch Beam Module Disconnection-continued
Section VI. STOWING LAUNCHING VEHICLE ASSEMBLIES
Crane Jib Transport Pin
Crane Stabilizer Leg Controls - TM-5-5420-279-100352
Crane Leg Safety Pins
Crane Stabilizer Slide Frame Transport Pins and Clips
LAUNCH VEHICLE RECOVERY
A-frame Stabilizer Leg Controls
4 Position Rotary Switch in Cab - TM-5-5420-279-100357
CAUTION - TM-5-5420-279-100358
Disconnecting the Chest Pack - TM-5-5420-279-100359
4 Position Rotary Switch in Cab - TM-5-5420-279-100360
LAUNCH VEHICLE CONFIGURING FOR ROAD USE
Stowing the A-frame-continued
Stowing the Far Bank Support
Stowing the Far Bank Support-continued
Position of Mudguard R clips - TM-5-5420-279-100365
RECOVERING THE FLATRACKS AND VEHICLES
No transit light
Section VII. POST-BUILD INSPECTION
CHAPTER 5. BRIDGE BUILDING
Section II. DRIVING THE LAUNCH VEHICLE
Section III. PREPARATION
Recovering the Near and Far Bank Approach Ramps
Preparing the Launcher for Bridge Retrieval
Positioning the Flatracks for Bridge Retrieval
Section IV. PROCEDURE
Raising the Bridge-continued - TM-5-5420-279-100377
Figure 5. 1 Method and Location of Slinging Far Bank Ramp Module
Raising the Bridge-continued - TM-5-5420-279-100379
Figure 5. 2 Method and Location of Slinging Home Bank Carriage
Raising the Bridge-continued - TM-5-5420-279-100381
Recovering the Home Bank Ramp Module
Bridge Module Lifter Connected to POSITION 1 on Ramp Module
Bridge Module Lifter Connected to POSITION 2 on Ramp Module
Bridge Module Lifter in Middle Setting
Approach Ramp Transport Aid Locations
Figure 5. 3 Method for Slinging End Beam
Recovering the Parallel Modules
Bridge Module Lifter Connected to Bridge Module
Sequence of Closing Bridge Module - TM-5-5420-279-100390
Positioning and Deploying the Tilt Rollers
Recovering the 4th and 5th Parallel Modules
Bridge Module Lifter Positioned for Lift
Sequence of Closing Bridge Module - TM-5-5420-279-100394
HYDRAULIC EQUIPMENT
CRUSH HAZARD
Sequence of Closing Bridge Module - TM-5-5420-279-100397
Flatrack Repositioning
FALL HAZARD
Bridge Module Lifter in POSITION 2
End Beam Wrench and Operation
Sequence of Closing Ramp Module
Operate the lift and traverse controls on the crane
Recovering the Launch vehicle after Bridge Recovery
BUILD A 40 M DRY SUPPORT BRIDGE
Critical Task List-continued - TM-5-5420-279-100407
Critical Task List-continued - TM-5-5420-279-100408
Critical Task List-continued - TM-5-5420-279-100409
Critical Task List-continued - TM-5-5420-279-100410
Critical Task List-continued - TM-5-5420-279-100411
Figure 6. 1 Bridge Build Sequence
BACK-UP MODE OPERATION
Figure 7.2 Back Up Mode Valve Control Levers
Section II. PROCEDURES
BACK UP MODE
A-FRAME FOLDING
RELAX PIN
BEAM ANGLE ARTICULATOR
BEAM DRIVE
BEAM DRIVE CONTINUED
FAR BANK SEAT - TM-5-5420-279-100424
STOW ARTIC
A-FRAME - TM-5-5420-279-100426
CARRIAGE EMPTY
Carriage In - TM-5-5420-279-100428
HIGH BANK
Carriage In - TM-5-5420-279-100430
LEVEL BANK
Carriage In - TM-5-5420-279-100432
LOW BANK
Carriage In - TM-5-5420-279-100434
TILT ROLLER
BRIDGE LIFT - TM-5-5420-279-100436
TOP WINCH - TM-5-5420-279-100437
NOTES ON SOLENOID USAGE
TAIL LIFT - TM-5-5420-279-100439
Figure 7. 5 Tail lift Valve Head
To swing down the tail lift operate SV30b
Figure 7. 6 Location of Tail lift Cylinders
CRANE - TM-5-5420-279-100443
CROSS CONNECTION OF LAUNCH VEHICLE FROM SECOND VEHICLE
For Donor PLS Truck
Figure 7.10 Donor Truck Connections
Figure 7. 11 Launch Vehicle Cross Connection Equipment
For Disabled Launcher
CAUTION - TM-5-5420-279-100449
Figure 7.13 Interface Panel - High Oil Temperature Indicator
After Completion of Operation
SOLENOID VALVES
Figure 7.15 A-frame Rotate Manifold
Figure 7.16 Interface Manifold
Figure 7.17 Launch Frame Pinch Roller Stowing Manifold and Launch Frame Pilot Manifold
Figure 7.18 Launch Frame Winch Control Manifold and Launch Frame Articulator Manifold
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TM-5-5420-279-100459
Section II. PMCS TABLES
Leakage Classification and Definition
PREVENTIVE MAINTENANCE CHECKS AND SERVICES
Table 8.1 Operators PMCS (Before)
Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100464
Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100465
Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100466
Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100467
Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100468
Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100469
Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100470
Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100471
Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100472
Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100473
Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100474
Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100475
Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100476
Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100477
Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100478
Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100479
Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100480
Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100481
Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100482
Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100483
Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100484
Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100485
Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100486
Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100487
Table 8.3 Operators PMCS Parallel or Ramp Unit (Before) - (continued) - TM-5-5420-279-100488
Table 8.3 Operators PMCS Parallel or Ramp Unit (Before) - (continued) - TM-5-5420-279-100490
Table 8.3 Operators PMCS Parallel or Ramp Unit (Before) - (continued) - TM-5-5420-279-100491
Table 8.3 Operators PMCS (During)
Table 8.3 Operators PMCS (During) (continued) - TM-5-5420-279-100493
Table 8.3 Operators PMCS (During) (continued) - TM-5-5420-279-100494
Table 8.4 Operators PMCS Parallel or Ramp Unit (During)
Table 8.4 Operators PMCS Parallel or Ramp Unit (During) (continued)
Table 8.3 Operators PMCS (After)
Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100499
Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100500
Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100501
Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100502
Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100503
Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100504
Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100505
Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100506
Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100507
Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100508
Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100509
Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100510
Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100511
Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100512
Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100513
Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100514
Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100515
Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100516
Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100517
Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100518
Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100519
Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100520
Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100521
Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100522
Table 8.6 Operators PMCS Parallel or ramp unit (After)
Table 8.6 Operators PMCS Parallel or Ramp Unit (After) - (continued) - TM-5-5420-279-100524
Table 8.6 Operators PMCS Parallel or Ramp Unit (After) - (continued) - TM-5-5420-279-100525
PERIODIC CHECKS
Figure 8. 1 Cross-Section of 6 X 36 Dyform Rope
STORAGE PMCS CHECKS
Surface chafe
Section III. LUBRICATION AND FLUID LEVEL CHECKS
Lubricants Used
Bridge Launcher
Table 8. 9 Launcher Component Lubrication (continued)
Preparation - TM-5-5420-279-100535
Sequence
Vehicle Hydraulic Reservoir
LUBRICATION
Launcher Components
Figure 8.5 Lubrication Points Launch Frame
Figure 8.6 Lubrication Points Home and Far Bank Carriages
Figure 8.7 Lubrication Points Far Bank Support
Tail-lift - Lubrication
Crane - Lubrication
Crane - Low Maintenance Lubrication Points
Crane - As Necessary Lubrication Points
Crane - Sliding Surface Lubrication
Crane - Oil Lubrication as Necessary
Crane - Checking Oil in Rotate Drive Gear Box
Crane - Checking Oil in Rotate Drive Brake
CHAPTER 9. FAULT-FINDING AND OPERATOR TROUBLESHOOTING
Table 9. 1 Interface Enclosure MIMIC
Table 9. 1 Interface Enclosure MIMIC (continued) - TM-5-5420-279-100554
Table 9. 1 Interface Enclosure MIMIC (continued) - TM-5-5420-279-100555
Table 9. 1 Interface Enclosure MIMIC (continued) - TM-5-5420-279-100556
Table 9. 1 Interface Enclosure MIMIC (continued) - TM-5-5420-279-100557
Section II. LAUNCH FRAME ELECTRICAL CONTROL ENCLOSURE MIMIC PANEL
Immediate Checks
MIMIC PANEL ANALYSIS
Table 9. 2 Launch Frame Electrical Control Enclosure MIMIC Panel; Indicator lights (continued) - TM-5-5420-279-100561
Table 9. 2 Launch Frame Electrical Control Enclosure MIMIC Panel; Indicator lights (continued) - TM-5-5420-279-100563
Table 9. 2 Launch Frame Electrical Control Enclosure MIMIC Panel; Indicator lights (continued) - TM-5-5420-279-100564
Table 9. 2 Launch Frame Electrical Control Enclosure MIMIC Panel; Indicator lights (continued) - TM-5-5420-279-100565
Table 9. 2 Launch Frame Electrical Control Enclosure MIMIC Panel; Indicator lights (continued) - TM-5-5420-279-100566
Launch Frame Electrical Control Enclosure MIMIC Panel Grid
Fault Finding Example for Beam Drive
Fault Finding Example for Beam Drive-continued
Section III. OPERATOR TROUBLESHOOTING
TS 001 - Hydraulic System
TS 002 - Bridge Module Fails To Open
TS 003 - Bridge Module Fails To Close
TS 004 - Bridge Module Connecting Pin Will Not Engage
TS 005 - Bridge Module Curb Will Not Locate In Position
TS 006 - Bridge Module Curb Will Not Locate In Stowage Position
TS 007 - Ramp Module - End Beam Will Not Locate
TS 008 - Ramp Module - Approach Ramps do Not Align
TS 009 - Bridge Module - Shootbolts Will Not Engage
TIRFOR WINCH TROUBLESHOOTING
BRIDGE BUILD POSSIBLE MECHANICAL FAULTS
Remove crane pads and step ladder
Extend far bank support.
Remove A-frame leg stabilizer pins.
Deploy crane and crane spreader pads.
Build launch beam.
Stow articulator cylinders.
Raise A-frame.
Add far bank ramp and pin.
Add ramp skids to front face of ramp.
Remove end beam guides and removable rollers.
Boom to white C of G marker
Add second parallel module
Boom forward while holding tilt roller joystick forward.
Deploy end beam guide adapters.
Add ramp module to bridge.
Attach slings to bridge lift points on ramp.
Raise bridge and release bridge stops emergency
Unsling far bank carriage, raise and shootbolt.
Stow tail lift.
Reconfigure launcher walkways (launch beam build configuration).
Deploy curbs and bridge markers.
Stow crane.
Fully lower A-frame onto chassis twist locks.
Stow far bank support.
Insert the A-frame pins in the transportation position.
CHAPTER 10. OPERATOR MAINTENANCE
Installation - TM-5-5420-279-100612
CRANE - CHANGING INDICATOR FILAMENT
Figure 10. 2 Crane Control Panel
CRANE - HAND LEVER FILAMENT
BRIDGE MODULE - BRIDGE MODULE DECK UNITS
Removal - TM-5-5420-279-100617
Service/repair - TM-5-5420-279-100618
Figure 10. 6 Deck Unit No. 3 Pulley
BRIDGE MODULE - CLOSING SLING
Removal - TM-5-5420-279-100621
Figure 10. 8 Pulley Disassembly
BRIDGE MODULE - CLOSING SLING PULLEY
Service/repair - TM-5-5420-279-100624
Figure 10. 10 Closing Sling Pulley Disassembly
BRIDGE MODULE - OPENING SLING REPLACEMENT
Figure 10. 12 Opening Sling Disassembly
BRIDGE MODULE - CURB REPLACEMENT
Removal - TM-5-5420-279-100629
Figure 10. 14 Curb Disassembly
BRIDGE MODULE - BRIDGE MARKER REPLACEMENT
Figure 10. 15 Bridge Marker Disassembly
BRIDGE MODULE - SHOOTBOLT REPLACEMENT
Removal - TM-5-5420-279-100634
Figure 10. 17 Shootbolt
BRIDGE MODULE BUSH RESILIENT MOUNT
Figure 10. 19 Bush Resilient Mount, Disassembly
BRIDGE MODULE - PARALLEL MODULE - FATIGUE MONITOR
Figure 10. 20 Fatigue Monitor
BRIDGE MODULE RAMP PUSH/PULL SLING
Figure 10. 21 Ramp Module Push/Pull Sling
BRIDGE MODULE - RAMP LEAD IN BRACKET BOLTS
Figure 10. 22 Ramp Lead in Bracket
BRIDGE MODULE - END BEAM AND RAMP MODULE SLIDE PLATES
Figure 10. 23 End Beam Side Plates
BRIDGE MODULE - RAMP MODULE LEVEL
Figure 10. 24 Ramp Module Levels
A-FRAME - STOP PAD
Removal - TM-5-5420-279-100649
LAUNCH FRAME GUARDS
Figure 10. 26 Launch Frame Guards
FAR BANK SUPPORT - SUPPORT BEARING PAD LATCH
Figure 10. 27 Support Bearing Pad Latch
FAR BANK SUPPORT - STOWING PAD ADJUSTMENT
Figure 10. 28 Far Bank Support Stowed
FAR AND HOME BANK CARRIAGE - SLING AND RETAINING PIN
Figure 10. 29 Carriage Slings and Retaining Pins
Installation - TM-5-5420-279-100658
FAR AND HOME BANK CARRIAGE - RELEASE LOCK
Figure 10. 30 Home Bank Carriage Release Lock
Figure 10. 31 HOME BANK CARRIAGE
Figure 10. 32 View Within Circle X
CHASSIS - POSITIONING AID
Figure 10. 33 Positioning Aid
CRANE - ROTATE GEAR OIL CHANGE
Removal of Brake Oil
CRANE - LOAD HOOK
Figure 10. 35 Crane Load Hook
FLATRACK - WOODEN BUFFER
Figure 10. 36 Wooden Buffer Fitting
TAIL LIFT - HYDRAULIC SYSTEM - BLEEDING
TOP MAN HARNESS AND LANYARD
Figure 10. 37 Top Man Harness and Lanyard
LOWER WINCH PILOT VALVE - ADJUSTMENT
Figure 10. 38 Lower Winch Pilot Valve Adjustment
TIRFOR WINCH - REPLACING THE SHEAR PINS
Figure 10. 39 Shear Pin
TIRFOR WINCH - VISUAL EXAMINATION OF THE WIRE ROPE
Figure 10. 40 Wire rope damage
TIRFOR WINCH - CLEAN/LUBRICATION
Clean/Lubrication-continued
PNEUMATIC HAMMER - LUBRICATION
A-FRAME - UPPER ACCESS LADDER
Figure 10. 42 Upper Access Ladder Attachment
TAIL LIFT - CRADLE BUFFER PAD
Figure 10. 43 Tail Lift Cradle
CHAPTER 11. DSB TRANSPORTATION AND LOADING PLANS
Launch Vehicle: Highway Carried
Figure 11. 2 Complete Launch Vehicle (AAR Outline)
Figure 11. 3 Launch Vehicle (DOD, AAR, GIC Rail Gauge)
Figure 11. 5 Crane (DOD, AAR, GIC Rail Gauge)
Sectionalized Launch Vehicle
Figure 11. 7 C17 and C-5 Space Envelopes (End View)
Figure 11. 9 Crane Packing Requirements for C-130 Gauge
Figure 11. 10 C-130 Crane Transportation Side View
Figure 11. 12 Launch Vehicle C-130 Transportation
DSB FLATRACK LOADS
Figure 11. 13 Flatrack Load V1
Figure 11. 16 Flatrack Load T1
Figure 11. 18 Flatrack Load LVT
Flatrack Loads: Highway
Flatrack loads: Rail - North America
FLATRACK LOADS: AIR
Figure 11. 21 EAT Lift of Flatrack V1
Figure 11. 24 EAT Lift of Flatrack T1
Figure 11. 26 EAT Lift of Flatrack LVT
Section II. LIFTING DSB COMPONENTS
Figure 11. 28 A-frame With Walkways Unfolded
Figure 11. 29 Crane Lifting and Tie Down Provisions
Figure 11. 30 Launch Vehicle Lifting Provisions
SHIPPING DATA PLATES
Figure 11. 32 Shipping Data Plate - Launch Vehicle
Figure 11. 34 Shipping Data Plate - Crane
Figure 11. 36 Shipping Data Plate - Far Bank Support
Figure 11. 38 Shipping Data Plate - Ramp Module
Figure 11. 40 Shipping Data Plate - End Beam (Ramp)
Figure 11. 42 Shipping Data Plate - Stabilizer Foot
LIFTING FLATRACK LOADS
Figure 11. 45 Crane Lift of Flatrack Load V3
Figure 11. 48 Crane Lift of Flatrack Load T3
Section III. LAUNCH VEHICLE TRANSPORTATION
DSB Far Bank Support Removal-continued - TM-5-5420-279-100724
DSB Far Bank Support Removal-continued - TM-5-5420-279-100725
DSB Far Bank Support Removal-continued - TM-5-5420-279-100726
Figure 11. 49 Method of Slinging Far Bank Support
Figure 11. 50 Method of Packing Far Bank Support and Crane
DSB Far Bank Support Re-Fitting
Figure 11. 51 Method of Supporting the Far Bank Support
Figure 11. 52 Method of Slinging the Far Bank Support
Schematic Drawing - TM-5-5420-279-100732
Tail lift Removal
Tail lift Removal-continued - TM-5-5420-279-100734
Tail lift Removal-continued - TM-5-5420-279-100735
Tail lift Re-Assembly
Tail lift Re-Assembly-continued
Launch Equipment Removal.
Launch Equipment Removal-continued - TM-5-5420-279-100739
Launch Equipment Removal-continued - TM-5-5420-279-100740
Launch Equipment Removal-continued - TM-5-5420-279-100741
Launch Equipment Removal-continued - TM-5-5420-279-100742
Launch Equipment Removal-continued - TM-5-5420-279-100743
Launch Equipment Removal-continued - TM-5-5420-279-100744
Launch Equipment Re-Fit
Launch Equipment Re-Fit-continued - TM-5-5420-279-100746
Launch Equipment Re-Fit-continued - TM-5-5420-279-100747
Schematic Drawing - TM-5-5420-279-100748
Launch Equipment Re-Fit-continued - TM-5-5420-279-100749
Launch Equipment Re-Fit-continued - TM-5-5420-279-100750
Launch Equipment Re-Fit-continued - TM-5-5420-279-100751
CRANE - TM-5-5420-279-100752
Figure 11. 53 Location of Mounting Pins Front of Crane
Figure 11. 54 Location of Mounting Pins Rear of Crane
Figure 11. 56 Crane Electrical Connection
Figure 11. 57 Crane Hydraulic Connections
Figure 11. 58 Crane Lifting
Figure 11. 59 Crane Pin Extractor
CRANE - TM-5-5420-279-100759
TRUCK PREPARATION FOR TRANSPORT
Figure 11. 62 Position of Lifting Shackle
Preparation after Lift
Truck Preparation for Air Transport
Figure 11. 65 Tire Davit
Figure 11. 67 Tire Davit Assembly
Figure 11. 68 Method of Craning Tire
Figure 11. 69 Method of Securing Tire
Figure 11. 71 Muffler Stack Clamp Removal
Truck Preparation After Air Transport
Figure 11. 76 Muffler Stack Clamp Fitting
Figure 11. 77 Tire Securing for Transport
Figure 11. 79 Attaching Crane Hook for Tire Lift
Figure 11. 80 Removing Crane from Tire
Truck Preparation for Rail Transport
Figure 11. 82 Shackle Fitted to Upper Towing-eye
Truck Preparation after Rail Transport
Figure 11. 84 Removal of Shackle From Top Towing-eye
Section IV. LOAD CONFIGURATION
Figure 11. 86 V2, T2, V3 and T3 Loads
Weight and Axle loading
DSB TRANSPORTATION LOADS
Special Dunnage Blocks
Figure 11. 88 Tie-Down Straps
LOADING ARRANGEMENTS
Table 11. 6 Launcher Load
Table 11. 8 LVT Storage Basket
Table 11. 9 Flatrack V1
Table 11. 11 Flatrack V2
Table 11. 14 Flatrack T3
Section V. FLATRACK LOADING AND STRAPPING
Figure 11. 91 V2 - Parallel and Parallel
Figure 11. 93 V3 - Ramp and Ramp (Front View)
Figure 11. 95 T2 - Parallel and Parallel (Front View)
Figure 11. 97 Corner Location Piece Fitted to Flatrack
Figure 11. 98 Transportation Bracket Fitted to Bridging Module
Figure 11. 100 Transport Aid Inserted Under Deck Unit
Figure 11. 102 Lower Top Module Onto Aid
Trailer Load T1
Figure 11. 105 Plan View of Flatrack T1 strapping
Figure 11. 106 Approach Ramp Frame Transport Aid
Figure 11. 107 T1 - Strapping of Approach Ramps and End Beams
Vehicle Load V3 and T3
Figure 11. 110 T3 Flatrack Load
Figure 11. 112 T3 Flatrack Plan View of Strapping
The LVT Flatrack
Figure 11. 114 Launch Beam Adapter
Figure 11. 116 Location of Front Buffer
Figure 11. 118 Bridge Module Lifter Folded and in Position on LVT Flatrack
LVT Bridging Basket
Figure 11. 120 Securing Bridging Basket Doors
Figure 11. 121 Tail-lift Handrails and Removable Rollers Stowed
Figure 11. 123 Ramp End Beam Adapter Stowed
Figure 11.124 Launch Beam Lifter and Small Items Stowed
Figure 11. 125 LVT Bridging Basket Packed
CHAPTER 12. OPERATING UNDER UNUSUAL CONDITIONS
Section I. OPERATING IN EXTREME CONDITIONS
In Launch Conditions
In Launch Conditions-continued - TM-5-5420-279-100818
In Transit or Launch Conditions
Figure 12. 4 Vehicle Batteries
OPERATING THE LAUNCH VEHICLE IN EXTREME DUST
In Launch Condition
OPERATING THE LAUNCH VEHICLE IN MUD, SAND OR SNOW
Figure 12. 6 Air filter Restriction Indicator
Figure 12. 8 Throttle Control And Brake Control
Figure 12. 9 Air filter Restriction Indicator
Figure 12. 10 Transmission Controls
In Launch Conditions-continued - TM-5-5420-279-100828
OPERATING LAUNCH VEHICLE IN DESERT ENVIRONMENT
OPERATING IN A COLD ENVIRONMENT
Figure 12. 12 Engine start controls
Launch vehicle Hydraulic System
Deploying Bridge Modules
DRIVING THE LAUNCH VEHICLE
Figure 12. 15 Windscreen De-mist Controls
Figure 12. 16 Accelerator Pedal
NOTE - TM-5-5420-279-100837
Figure 12. 17 Transfer Case Shift Lever
Operating in Extreme Cold Environment -26F to -50F (-32C to -46C)
Figure 12. 19 Engine Cold Start Controls
CAUTION - TM-5-5420-279-100841
Figure 12.20. Restricted Site Lay Out
Flatrack Movements for Restricted Site
Flatrack Movements for Restricted Site-continued
Section III. FORDING
Figure 12. 22 Parking Brake
DEEP WATER FORDING-continued
Section IV. LAUNCH VEHICLE RECOVERY
Figure 12. 23 Transfer case lockup
VEHICLE RECOVERY
Figure 12. 24 Side View Forward Attachment Point
Figure 12. 26 Plan View Showing Attachment Points to Overturned Launch Vehicle
TOW HOOKUP PROCEDURES
Figure 12. 28 Slave Cable
Emergency Procedures - Slave Start of Launch vehicle-continued
Section V. OPERATING CRANE IN EMERGENCY CONDITIONS
Emergency Boom Lowering Switch - TM-5-5420-279-100857
Emergency Boom Lowering Switch-continued
CHAPTER 13. SUPPORT INFORMATION
REFERENCE INFORMATION
Acronym List-continued - TM-5-5420-279-100861
Acronym List-continued - TM-5-5420-279-100862
Quick Conversion Table
APPENDIX A. FRACTURE CONTROL PLAN
Figure A-1. Location of Fracture and Fatigue Control Plan Zones for Parallel Panel
INSPECTION AND ACTION REQUIREMENTS
Table A. 1 Inspection and action requirements (continued) - TM-5-5420-279-100868
Table A. 1 Inspection and action requirements (continued) - TM-5-5420-279-100869
Table A. 1 Inspection and action requirements (continued) - TM-5-5420-279-100870
Table A. 1 Inspection and action requirements (continued) - TM-5-5420-279-100871
Table A. 1 Inspection and action requirements (continued) - TM-5-5420-279-100872
Figure A. 2 Location of CrackFirst Fatigue Monitoring Gauge on Parallel Panel
Figure A. 3 Scrap View in Circle C on Inside Face of Panel
APPENDIX B. MAINTENANCE ALLOCATION CHART (MAC)
Maintenance Allocation Chart (MAC) - TM-5-5420-279-100876
Column (4) Maintenance Level
Table B 1 Maintenance Allocation Chart (MAC)
Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100879
Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100880
Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100881
Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100882
Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100883
Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100884
Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100885
Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100886
Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100887
Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100888
Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100889
Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100890
Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100891
Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100892
Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100893
Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100894
Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100895
Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100896
Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100897
Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100898
Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100899
Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100900
Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100901
Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100902
Tools and Test Equipment Chart
Instructions and Notes
APPENDIX C. OVERBRIDGING
Access from one side of an existing bridge only
Figure C. 2 Access From Both Sides of an Existing Bridge
Figure C--. 4 Plan View of Bridge Site
APPENDIX D. BASIC ISSUE ITEMS (BII)
Table D 1 Basic Issue Items (BII)
Table D 1 Basic Issue Items (BII) (continued) - TM-5-5420-279-100911
Table D 1 Basic Issue Items (BII) (continued) - TM-5-5420-279-100912
Table D 1 Basic Issue Items (BII) (continued) - TM-5-5420-279-100913
Table D 1 Basic Issue Items (BII) (continued) - TM-5-5420-279-100914
Table D 1 Basic Issue Items (BII) (continued) - TM-5-5420-279-100915
Table D 1 Basic Issue Items (BII) (continued) - TM-5-5420-279-100916
Table D 1 Basic Issue Items (BII) (continued) - TM-5-5420-279-100917
Table D 1 Basic Issue Items (BII) (continued) - TM-5-5420-279-100918
APPENDIX E. COMPONENT OF END ITEM (COEI)
Table E 1 Component of End Item (COEI)
Table E 1 Component of End Item (COEI)-continued - TM-5-5420-279-100921
Table E 1 Component of End Item (COEI)-continued - TM-5-5420-279-100922
APPENDIX F. ADDITIONAL AUTHORIZATION LIST (AAL)
Table F 1 ADDITIONAL AUTHORIZATION LIST (AAL)
APPENDIX G. EXPENDABLE AND DURABLE ITEMS LIST
Table G 1 EXPENDABLE AND DURABLE ITEMS LIST
Table G 1 EXPENDABLE AND DURABLE ITEMS LIST (Continued)
APPENDIX H. SITE RECONNAISSANCE WORKSHEET
APPENDIX I. BRIDGE DESIGN WORKSHEET
APPENDIX I. BRIDGE DESIGN WORKSHEET-continued
TM-5-5420-279-10 Dry Support Bridge (DSB) (NSN 5420-01-469-7479) Manual

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