Electrical System Troubleshooting (Contd).
TEST OR INSPECTION
44. RCU WILL NOT LOWER WINCH WIRE ROPE (R18-H)
Step 1. Check if winch electrical harness, control cable, or power supply cable are loose or damaged.
If loose or damaged, connect or replace winch electrical harness, control cable, or power
Step 2. Check if power supply cable is suppling power to winch electronic box.
a. If power supply cable has no power, check if fuse is blown. Replace 8 Amp fuse.
b. If fuse is good, repair or replace power supply cable. Refer to WP 0065 00, Electrical
Step 3. Check if rope loop sensor light is lit when action button 1 is depressed.
a. If light is not lit, check for loose connector on rope-loop sensor.
b. If light is lit, check if rope loop sensor is out of adjustment or damaged and adjust or
Step 4. Check if winch system has hydraulic pressure to winch control block, refer to
Step 5. Check that KY1 and KY21 hydraulic control valve solenoid LED lights are lit when action
button 2 is depressed.
a. If all lights are lit on control valve solenoids, refer to malfunction 5 in Hydraulic System
b. Check operation of IQAN-XP and IQAN-XS LED lights. Refer to WP 0004 00 step h.
Step 6. Check to see if one or more control valve solenoid LED lights are out when action button 2
a. If light is out, check for 24 volts at control valve solenoid.
b. If connector has 24 volts, replace control valve solenoid or hydraulic control valve. Refer
c. If connector has no voltage, check wires at KL-1 buss bar pin 1 for KY1 control valve
solenoid and KL-1 buss bar pin 21 for KY21 control valve solenoid. Refer to Electrical
d. Check wires between KL-1 buss bar pins 1 and 21 and IQAN-XS connector pins 20
e. Check wire between KL-1 buss bar pin 2 and IQAN-XP connector pin 23. Replaces wire if
END OF TESTING