CHAPTER 1. INTRODUCTION - TM-5-5420-202-340021
Section II. EQUIPMENT DESCRIPTION AND DATA - TM-5-5420-202-340022
CHAPTER 2. HULL MAINTENANCE INSTRUCTIONS
Section II. SERVICE UPON RECEIPT - TM-5-5420-202-340024
TABLE I. SERVICE UPON RECEIPT
TABLE I. SERVICE UPON RECEIPT Continued - TM-5-5420-202-340026
TABLE I. SERVICE UPON RECEIPT Continued - TM-5-5420-202-340027
TABLE I. SERVICE UPON RECEIPT Continued - TM-5-5420-202-340028
SECTION III. PRELIMINARY SERVICING AND ADJUSTMENT OF EQUIPMENT - M60A1 AVLB HULL
SECTION III. PRELIMINARY SERVICING AND ADJUSTMENT OF EQUIPMENT - M60A1 AVLB HULL-continued - TM-5-5420-202-340030
SECTION III. PRELIMINARY SERVICING AND ADJUSTMENT OF EQUIPMENT - M60A1 AVLB HULL-continued - TM-5-5420-202-340031
SECTION III. PRELIMINARY SERVICING AND ADJUSTMENT OF EQUIPMENT - M60A1 AVLB HULL-continued - TM-5-5420-202-340032
CHAPTER 3. ENGINE MAINTENANCE
POWER TAKEOFF GASKET REPLACEMENT (Sheet 1 of 2)
INSTALLATION - TM-5-5420-202-340035
ENGINE LOWER ACCESS COVER REPLACEMENT (Sheet 1 of 2)
INSTALLATION - TM-5-5420-202-340037
POWER TAKEOFF REPLACEMENT (Sheet 1 of 8)
REMOVAL - TM-5-5420-202-340039
REMOVAL-continued - TM-5-5420-202-340040
INSTALLATION - TM-5-5420-202-340041
INSTALLATION-continued - TM-5-5420-202-340042
INSTALLATION-continued - TM-5-5420-202-340043
INSTALLATION-continued - TM-5-5420-202-340044
INSTALLATION-continued - TM-5-5420-202-340045
POWER TAKEOFF REPAIR (Sheet 1 of 8)
DISASSEMBLY - TM-5-5420-202-340047
DISASSEMBLY-continued - TM-5-5420-202-340048
DISASSEMBLY-continued - TM-5-5420-202-340049
CLEANING AND INSPECTION - TM-5-5420-202-340050
ASSEMBLY - TM-5-5420-202-340051
ASSEMBLY-continued - TM-5-5420-202-340052
ASSEMBLY-continued - TM-5-5420-202-340053
ENGINE REPLACEMENT - TM-5-5420-202-340054
Accesory Drive Removal From Replacement Engine (Sheet 1 of 6)
Accessory Drive Removal From Replacement Engine (Sheet 2 of 6)
Accesory Drive Removal From Replacement Engine (Sheet 3 of 6)
Accessory Drive Removal From Replacement Engine (Sheet 4 of 6)
Accessory Drive Removal From Replacement Engine (Sheet 5 of 6)
Accessory Drive Removal From Replacement Engine (Sheet 6 of 6)
Power Takeoff Removal From Unserviceable Engine (Sheet 1 of 10)
Power Takeoff Removal From Unserviceable Engine (Sheet 2 of 10)
Power Takeoff Removal From Unserviceable Engine (Sheet 3 of 10)
Power Takeoff Removal From Unserviceable Engine (Sheet 4 of 10)
Power Takeoff Removal From Unserviceable Engine (Sheet 5 of 10)
Power Takeoff Removal From Unserviceable Engine (Sheet 6 of 10)
Power Takeoff Removal From Unserviceable Engine (Sheet 7 of 10)
Power Takeoff Removal From Unserviceable Engine (Sheet 8 of 10)
Power Takeoff Removal From Unserviceable Engine (Sheet 9 of 10)
Power Takeoff Removal From Unserviceable Engine (Sheet 10 of 10)
Power Takeoff Installation On Replacement Engine (Sheet 1 of 11)
Power Takeoff Installation On Replacement Engine (Sheet 2 of 11)
Power Takeoff Installation On Replacement Engine (Sheet 3 of 11)
Power Takeoff Installation On Replacement Engine (Sheet 4 of 11)
Power Takeoff Installation On Replacement Engine (Sheet 5 of 11)
Power Takeoff Installation On Replacement Engine (Sheet 6 of 11)
Power Takeoff Installation On Replacement Engine (Sheet 7 of 11)
Power Takeoff Installation On Replacement Engine (Sheet 8 of 11)
Power Takeoff Installation On Replacement Engine (Sheet 9 of 11)
Power Takeoff Installation On Replacement Engine (Sheet 10 of 11)
Power Takeoff Installation On Replacement Engine (Sheet 11 of 11)
Accessory Drive Installation On Unserviceable Engine (Sheet 1 of 7)
Accessory Drive Installation On Unserviceable Engine (Sheet 2 of 7)
Accessory Drive Installation On Unserviceable Engine (Sheet 3 of 7)
Accessory Drive Installation On Unserviceable Engine (Sheet 4 of 7)
Accessory Drive Installation On Unserviceable Engine (Sheet 5 of 7)
Accessory Drive Installation On Unserviceable Engine (Sheet 6 of 7)
Accessory Drive Installation On Unserviceable Engine (Sheet 7 of 7)
Replacement Engine Installation (Sheet 1 of 17)
REMOVAL - TM-5-5420-202-340090
REMOVAL-continued - TM-5-5420-202-340091
REMOVAL-continued - TM-5-5420-202-340092
REMOVAL-continued - TM-5-5420-202-340093
REMOVAL-continued - TM-5-5420-202-340094
REMOVAL-continued - TM-5-5420-202-340095
REMOVAL-continued - TM-5-5420-202-340096
CLEANING - TM-5-5420-202-340097
INSTALLATION - TM-5-5420-202-340099
INSTALLATION-continued - TM-5-5420-202-340100
INSTALLATION-continued - TM-5-5420-202-340101
INSTALLATION-continued - TM-5-5420-202-340102
INSTALLATION-continued - TM-5-5420-202-340103
INSTALLATION-continued - TM-5-5420-202-340104
INSTALLATION-continued - TM-5-5420-202-340105
INSTALLATION-continued - TM-5-5420-202-340106
INSTALLATION-continued - TM-5-5420-202-340107
CHAPTER 4. FUEL SYSTEM MAINTENANCE
AIR CLEANER FAN REPAIR (Sheet 1 of 7)
DISASSEMBLY-continued - TM-5-5420-202-340111
DISASSEMBLY-continued - TM-5-5420-202-340112
CLEANING AND INSPECTION - TM-5-5420-202-340113
ASSEMBLY - TM-5-5420-202-340114
ASSEMBLY-continued - TM-5-5420-202-340115
ASSEMBLY-continued - TM-5-5420-202-340116
FUEL TANK REPAIR (Sheet 1 of 2)
REPAIR - TM-5-5420-202-340119
FUEL PRIMER PUMP REPAIR (Sheet 1 of 6)
DISASSEMBLY - TM-5-5420-202-340122
DISASSEMBLY-continued - TM-5-5420-202-340123
CLEANING AND INSPECTION - TM-5-5420-202-340124
ASSEMBLY - TM-5-5420-202-340125
ASSEMBLY-continued - TM-5-5420-202-340126
FUEL PRIMER PUMP PISTON ROD ASSEMBLY REPAIR (Sheet 1 of 3)
CLEANING AND INSPECTION - TM-5-5420-202-340128
ASSEMBLY - TM-5-5420-202-340129
FUEL PRIMER PUMP INLET VALVE ASSEMBLY REPAIR (Sheet 1 of 1)
FUEL PRIMER PUMP OUTLET VALVE ASSEMBLY REPAIR (Sheet 1 of 2)
ASSEMBLY - TM-5-5420-202-340132
FUEL LINES REPLACEMENT - PRIMER PUMP LINES (INLET) (OUTLET) FROM BULKHEAD TO ENGINE COMPARTMENT (Sheet 1 of 4)
REMOVAL-continued - TM-5-5420-202-340134
INSTALLATION - TM-5-5420-202-340135
INSTALLATION-continued - TM-5-5420-202-340136
ACCELERATOR CONTROL LINKAGE ASSEMBLY REPLACEMENT (Sheet 1 of 6)
REMOVAL - TM-5-5420-202-340138
CLEANING AND INSPECTION - TM-5-5420-202-340139
INSTALLATION - TM-5-5420-202-340140
INSTALLATION-continued - TM-5-5420-202-340141
INSTALLATION-continued - TM-5-5420-202-340142
ACCELERATOR CONTROL LINKAGE ASSEMBLY REPAIR (Sheet 1 of 13)
DISASSEMBLY - TM-5-5420-202-340144
DISASSEMBLY-continued - TM-5-5420-202-340145
DISASSEMBLY-continued - TM-5-5420-202-340146
DISASSEMBLY-continued - TM-5-5420-202-340147
CLEANING - TM-5-5420-202-340148
INSPECTION AND REPAIR-continued
ACCELERATOR LINKAGE WEAR LIMITS - Continued
ASSEMBLY - TM-5-5420-202-340151
ASSEMBLY-continued - TM-5-5420-202-340152
ASSEMBLY-continued - TM-5-5420-202-340153
ASSEMBLY-continued - TM-5-5420-202-340154
ASSEMBLY-continued - TM-5-5420-202-340155
FLOOR REAR ACCESS COVER REPLACEMENT (Sheet 1 of 2)
INSTALLATION - TM-5-5420-202-340157
CHAPTER 5. ELECTRICAL SYSTEM MAINTENANCE
BULKHEAD CABLE DISCONNECT (Sheet 1 of 2)
INSTALLATION - TM-5-5420-202-340161
POWERMASTER CONTROL PANEL HARNESS REPLACEMENT (Sheet 1 of 8)
REMOVAL - TM-5-5420-202-340164
REMOVAL-continued - TM-5-5420-202-340165
REMOVAL-continued - TM-5-5420-202-340166
INSTALLATION - TM-5-5420-202-340167
INSTALLATION-continued - TM-5-5420-202-340168
INSTALLATION-continued - TM-5-5420-202-340169
INSTALLATION-continued - TM-5-5420-202-340170
FRONT ACCESSORY HARNESS REPLACEMENT (Sheet 1 of 14)
REMOVAL-continued - TM-5-5420-202-340172
REMOVAL-continued - TM-5-5420-202-340173
REMOVAL-continued - TM-5-5420-202-340174
REMOVAL-continued - TM-5-5420-202-340175
REMOVAL-continued - TM-5-5420-202-340176
REMOVAL-continued - TM-5-5420-202-340177
INSTALLATION - TM-5-5420-202-340178
INSTALLATION-continued - TM-5-5420-202-340179
INSTALLATION-continued - TM-5-5420-202-340180
INSTALLATION-continued - TM-5-5420-202-340181
INSTALLATION-continued - TM-5-5420-202-340182
INSTALLATION-continued - TM-5-5420-202-340183
INSTALLATION-continued - TM-5-5420-202-340184
CHAPTER 6. TRANSMISSION MAINTENANCE
SHIFTING CONTROL CONNECTING LINK REPLACEMENT AND REPAIR (Sheet 1 of 3)
INSTALLATION - TM-5-5420-202-340187
INSTALLATION-continued - TM-5-5420-202-340188
SHIFTING CONTROL SLEEVE ASSEMBLY REPLACEMENT AND REPAIR (Sheet 1 of 4)
DISASSEMBLY - TM-5-5420-202-340190
ASSEMBLY - TM-5-5420-202-340191
INSTALLATION - TM-5-5420-202-340192
SHIFTING CONTROL ROD ASSEMBLY REPLACEMENT (Sheet 1 of 2)
INSTALLATION - TM-5-5420-202-340194
REAR SHIFTING LINKAGE SHIELD ASSEMBLY REPAIR (Sheet 1 of 3)
DISASSEMBLY - TM-5-5420-202-340196
INSTALLATION - TM-5-5420-202-340197
SHIFTING CONTROL SHIELD SUPPORT REPLACEMENT (Sheet 1 of 2)
INSTALLATION - TM-5-5420-202-340199
REAR SHIFTING CONTROL ROD REPLACEMENT (Sheet 1 of 2)
INSPECTION - TM-5-5420-202-340201
SHIFT ROD LOCKING HASP REPLACEMENT (Sheet 1 of 1)
TRANSMISSION REPLACEMENT (Sheet 1 of 23)
REMOVAL - TM-5-5420-202-340204
REMOVAL-continued - TM-5-5420-202-340205
REMOVAL-continued - TM-5-5420-202-340206
REMOVAL-continued - TM-5-5420-202-340207
REMOVAL-continued - TM-5-5420-202-340208
REMOVAL-continued - TM-5-5420-202-340209
REMOVAL-continued - TM-5-5420-202-340210
REMOVAL-continued - TM-5-5420-202-340211
REMOVAL-continued - TM-5-5420-202-340212
CLEANING - TM-5-5420-202-340213
INSTALLATION-continued - TM-5-5420-202-340214
INSTALLATION-continued - TM-5-5420-202-340215
INSTALLATION-continued - TM-5-5420-202-340216
INSTALLATION-continued - TM-5-5420-202-340217
INSTALLATION-continued - TM-5-5420-202-340218
INSTALLATION-continued - TM-5-5420-202-340219
INSTALLATION-continued - TM-5-5420-202-340220
INSTALLATION-continued - TM-5-5420-202-340221
INSTALLATION-continued - TM-5-5420-202-340222
INSTALLATION-continued - TM-5-5420-202-340223
INSTALLATION-continued - TM-5-5420-202-340224
INSTALLATION-continued - TM-5-5420-202-340225
CHAPTER 7. FINAL DRIVE MAINTENANCE
FINAL DRIVE REPAIR (Sheet 2 of 30)
DISASSEMBLY - TM-5-5420-202-340229
DISASSEMBLY-continued - TM-5-5420-202-340230
DISASSEMBLY-continued - TM-5-5420-202-340231
DISASSEMBLY-continued - TM-5-5420-202-340232
DISASSEMBLY-continued - TM-5-5420-202-340233
DISASSEMBLY-continued - TM-5-5420-202-340234
DISASSEMBLY-continued - TM-5-5420-202-340235
DISASSEMBLY-continued - TM-5-5420-202-340236
DISASSEMBLY-continued - TM-5-5420-202-340237
DISASSEMBLY-continued - TM-5-5420-202-340238
DISASSEMBLY-continued - TM-5-5420-202-340239
DISASSEMBLY-continued - TM-5-5420-202-340240
DISASSEMBLY-continued - TM-5-5420-202-340241
DISASSEMBLY-continued - TM-5-5420-202-340242
DISASSEMBLY-continued - TM-5-5420-202-340243
ASSEMBLY - TM-5-5420-202-340244
ASSEMBLY-continued - TM-5-5420-202-340245
ASSEMBLY-continued - TM-5-5420-202-340246
ASSEMBLY-continued - TM-5-5420-202-340247
ASSEMBLY-continued - TM-5-5420-202-340248
ASSEMBLY-continued - TM-5-5420-202-340249
ASSEMBLY-continued - TM-5-5420-202-340250
ASSEMBLY-continued - TM-5-5420-202-340251
ASSEMBLY-continued - TM-5-5420-202-340252
ASSEMBLY-continued - TM-5-5420-202-340253
ASSEMBLY-continued - TM-5-5420-202-340254
AXIAL PLAY AND BACKLASH TESTS
AXIAL PLAY AND BACKLASH TESTS-continued
CHAPTER 8. BRAKE SYSTEM MAINTENANCE
BRAKE MASTER CYLINDER REPAIR (Sheet 1 of 5)
DISASSEMBLY-continued - TM-5-5420-202-340259
CLEANING AND INSPECTION - TM-5-5420-202-340260
ASSEMBLY - TM-5-5420-202-340261
ASSEMBLY-continued - TM-5-5420-202-340262
BRAKE SLAVE CYLINDER REPAIR (Sheet 1 of 6)
DISASSEMBLY-continued - TM-5-5420-202-340264
CLEANING AND INSPECTION - TM-5-5420-202-340265
ASSEMBLY - TM-5-5420-202-340266
ASSEMBLY-continued - TM-5-5420-202-340267
ASSEMBLY-continued - TM-5-5420-202-340268
PARKING BRAKE TUBE ASSEMBLY REPLACEMENT (Sheet 1 of 4)
REMOVAL-continued - TM-5-5420-202-340270
INSTALLATION - TM-5-5420-202-340271
INSTALLATION-continued - TM-5-5420-202-340272
BULKHEAD-TO-BRAKE LINE QUICK-DISCONNECT HOSE TUBE ASSEMBLY REPLACEMENT (Sheet 1 of 3)
REMOVAL - TM-5-5420-202-340274
INSTALLATION-continued - TM-5-5420-202-340275
CHAPTER 9. SUSPENSION SYSTEM MAINTENANCE
ROADWHEEL ARM REPAIR (NUMBER 1 LEFT AND RIGHT) (Sheet 1 of 7)
ROADWHEEL ARM REPAIR (NUMBER 1 LEFT AND RIGHT) (Sheet 2 of 7)
ROADWHEEL ARM REPAIR (NUMBER 1 LEFT AND RIGHT) (Sheet 3 of 7)
ROADWHEEL ARM REPAIR (NUMBER 1 LEFT AND RIGHT) (Sheet 4 of 7)
ASSEMBLY - TM-5-5420-202-340283
ASSEMBLY-continued - TM-5-5420-202-340284
ASSEMBLY-continued - TM-5-5420-202-340285
ASSEMBLY-continued - TM-5-5420-202-340286
ROADWHEEL ARM REPAIR (NUMBERS 2 AND 6 LEFT AND RIGHT) (Sheet 1 of 7)
DISASSEMBLY-continued - TM-5-5420-202-340288
DISASSEMBLY-continued - TM-5-5420-202-340289
ASSEMBLY - TM-5-5420-202-340290
ASSEMBLY-continued - TM-5-5420-202-340291
ASSEMBLY-continued - TM-5-5420-202-340292
ASSEMBLY-continued - TM-5-5420-202-340293
ROADWHEEL ARM REPAIR (NUMBERS 3, 4, 5 LEFT AND RIGHT) (Sheet 1 of 6)
DISASSEMBLY-continued - TM-5-5420-202-340295
DISASSEMBLY-continued - TM-5-5420-202-340296
ASSEMBLY - TM-5-5420-202-340297
ASSEMBLY-continued - TM-5-5420-202-340298
ASSEMBLY-continued - TM-5-5420-202-340299
TRACK SUPPORT AXLE ASSEMBLY REPAIR (NUMBER 1 THROUGH 3 LEFT AND RIGHT) (Sheet 1 of 2)
ASSEMBLY - TM-5-5420-202-340301
COMPENSATING IDLER ARM ASSEMBLY REPAIR (LEFT AND RIGHT) (Sheet 1 of 5)
DISASSEMBLY-continued - TM-5-5420-202-340303
DISASSEMBLY-continued - TM-5-5420-202-340304
ASSEMBLY - TM-5-5420-202-340305
ASSEMBLY-continued - TM-5-5420-202-340306
TRACK ADJUSTING LINK REPAIR (Sheet 1 of 13)
DISASSEMBLY - TM-5-5420-202-340308
DISASSEMBLY-continued - TM-5-5420-202-340309
INSPECTION - TM-5-5420-202-340310
ASSEMBLY - TM-5-5420-202-340311
ASSEMBLY-continued - TM-5-5420-202-340312
TESTING - TM-5-5420-202-340313
TESTING-continued - TM-5-5420-202-340314
TESTING-continued - TM-5-5420-202-340315
TESTING-continued - TM-5-5420-202-340316
TESTING-continued - TM-5-5420-202-340317
TESTING-continued - TM-5-5420-202-340318
TESTING-continued - TM-5-5420-202-340319
CHAPTER 10. STEERING SYSTEM MAINTENANCE
STEERING CONTROL MOUNT ASSEMBLY REPAIR (Sheet 1 of 1)
STEERING CONTROL SLEEVE ASSEMBLY REPLACEMENT AND REPAIR (Sheet 1 of 4)
DISASSEMBLY - TM-5-5420-202-340324
ASSEMBLY - TM-5-5420-202-340325
INSTALLATION - TM-5-5420-202-340326
STEERING SHAFT ASSEMBLY REPAIR AND REPLACEMENT (Sheet 1 of 3)
INSTALLATION - TM-5-5420-202-340328
INSTALLATION-continued - TM-5-5420-202-340329
STEERING CONTROL ROD REPLACEMENT (Sheet 1 of 2)
INSTALLATION - TM-5-5420-202-340331
SUPPORT STEERING CONTROL SHIELD REPLACEMENT (Sheet 1 of 2)
INSTALLATION:
REAR STEERING CONTROL ROD REPLACEMENT (Sheet 1 of 3)
INSPECTION - TM-5-5420-202-340335
INSTALLATION-continued - TM-5-5420-202-340336
FRONT STEERING LINK ASSEMBLY REPLACEMENT (Sheet 1 of 3)
REMOVAL - TM-5-5420-202-340338
INSTALLATION - TM-5-5420-202-340339
CHPATER 11. FIRE FIGHTING SYSTEM MAINTENANCE
FIXED FIRE EXTINGUISHER CYLINDER SERVICING (Sheet 1 of 1)
CHAPTER 12. SMOKE GRENADE LAUNCHER MAINTENANCE
GRENADE LAUNCHER CONTROL POWER REPAIR (Sheet 2 of 7)
TESTING-continued - TM-5-5420-202-340345
DISASSEMBLY - TM-5-5420-202-340346
DISASSEMBLY-continued - TM-5-5420-202-340347
ASSEMBLY - TM-5-5420-202-340348
ASSEMBLY-continued - TM-5-5420-202-340349
CHAPTER 13. PRE-EMBARKATION INSPECTION
APPENDIX A. REFERENCES - TM-5-5420-202-340353
Vehicle Manuals
Gas Particulate System
APPENDIX B. EXPENDABLE SUPPLIES AND MATERIALS LIST
Section II. EXPENDABLE SUPPLIES AND MATERIALS LIST Continued
APPENDIX C. ELECTRICAL SCHEMATICS
APPENDIX D. ILLUSTRATED LIST OF MANUFACTURED ITEMS
Figure D-2. Bearing installation and removal tool.
Figure D-3. Fuel tank crossover cover and gasket.
Figure D-4. Final drive output shaft and drive bearing installer.
FO-1. Hull Electrical System - Schematic Diagram (Sheet 1 of 5) for Vehicles Equipped with IR Periscope
FO-1. Hull Electrical System - Schematic Diagram (Sheet 2 of 5) for Vehicles Equipped with Driver's Night Vision Viewer
FO-1. Hull Electrical System - Schematic Diagram (sheet 3 of 5) for Vehicles Equipped with IR Periscope
FO-1. Hull Electrical System -Schematic Diagram (Sheet 4 of 5) for Vehicles Equipped with Driver's Night Vision Viewer
FO-1. Hull Electrical System - Schematic Diagrram (sheet 5 of 5) for Vehicles Equipped with either IR Periscope or Driver's Night Vision Viewer
FO-2. Dust Detector Schematic Diagram for Vehicles Equipped with 2DA Engine
MAINTENANCE INFORMATION INDEX
MAINTENANCE INFORMATION INDEX-continued
TM-5-5420-202-34 M60A1 Tank Chassis Transporting: for Bridge Armored-Vehicle-Launched; Scissoring Type Class 60 (5420-00-889-2020) Manual
Section II. EQUIPMENT DESCRIPTION AND DATA - TM-5-5420-202-340022
CHAPTER 2. HULL MAINTENANCE INSTRUCTIONS
Section II. SERVICE UPON RECEIPT - TM-5-5420-202-340024
TABLE I. SERVICE UPON RECEIPT
TABLE I. SERVICE UPON RECEIPT Continued - TM-5-5420-202-340026
TABLE I. SERVICE UPON RECEIPT Continued - TM-5-5420-202-340027
TABLE I. SERVICE UPON RECEIPT Continued - TM-5-5420-202-340028
SECTION III. PRELIMINARY SERVICING AND ADJUSTMENT OF EQUIPMENT - M60A1 AVLB HULL
SECTION III. PRELIMINARY SERVICING AND ADJUSTMENT OF EQUIPMENT - M60A1 AVLB HULL-continued - TM-5-5420-202-340030
SECTION III. PRELIMINARY SERVICING AND ADJUSTMENT OF EQUIPMENT - M60A1 AVLB HULL-continued - TM-5-5420-202-340031
SECTION III. PRELIMINARY SERVICING AND ADJUSTMENT OF EQUIPMENT - M60A1 AVLB HULL-continued - TM-5-5420-202-340032
CHAPTER 3. ENGINE MAINTENANCE
POWER TAKEOFF GASKET REPLACEMENT (Sheet 1 of 2)
INSTALLATION - TM-5-5420-202-340035
ENGINE LOWER ACCESS COVER REPLACEMENT (Sheet 1 of 2)
INSTALLATION - TM-5-5420-202-340037
POWER TAKEOFF REPLACEMENT (Sheet 1 of 8)
REMOVAL - TM-5-5420-202-340039
REMOVAL-continued - TM-5-5420-202-340040
INSTALLATION - TM-5-5420-202-340041
INSTALLATION-continued - TM-5-5420-202-340042
INSTALLATION-continued - TM-5-5420-202-340043
INSTALLATION-continued - TM-5-5420-202-340044
INSTALLATION-continued - TM-5-5420-202-340045
POWER TAKEOFF REPAIR (Sheet 1 of 8)
DISASSEMBLY - TM-5-5420-202-340047
DISASSEMBLY-continued - TM-5-5420-202-340048
DISASSEMBLY-continued - TM-5-5420-202-340049
CLEANING AND INSPECTION - TM-5-5420-202-340050
ASSEMBLY - TM-5-5420-202-340051
ASSEMBLY-continued - TM-5-5420-202-340052
ASSEMBLY-continued - TM-5-5420-202-340053
ENGINE REPLACEMENT - TM-5-5420-202-340054
Accesory Drive Removal From Replacement Engine (Sheet 1 of 6)
Accessory Drive Removal From Replacement Engine (Sheet 2 of 6)
Accesory Drive Removal From Replacement Engine (Sheet 3 of 6)
Accessory Drive Removal From Replacement Engine (Sheet 4 of 6)
Accessory Drive Removal From Replacement Engine (Sheet 5 of 6)
Accessory Drive Removal From Replacement Engine (Sheet 6 of 6)
Power Takeoff Removal From Unserviceable Engine (Sheet 1 of 10)
Power Takeoff Removal From Unserviceable Engine (Sheet 2 of 10)
Power Takeoff Removal From Unserviceable Engine (Sheet 3 of 10)
Power Takeoff Removal From Unserviceable Engine (Sheet 4 of 10)
Power Takeoff Removal From Unserviceable Engine (Sheet 5 of 10)
Power Takeoff Removal From Unserviceable Engine (Sheet 6 of 10)
Power Takeoff Removal From Unserviceable Engine (Sheet 7 of 10)
Power Takeoff Removal From Unserviceable Engine (Sheet 8 of 10)
Power Takeoff Removal From Unserviceable Engine (Sheet 9 of 10)
Power Takeoff Removal From Unserviceable Engine (Sheet 10 of 10)
Power Takeoff Installation On Replacement Engine (Sheet 1 of 11)
Power Takeoff Installation On Replacement Engine (Sheet 2 of 11)
Power Takeoff Installation On Replacement Engine (Sheet 3 of 11)
Power Takeoff Installation On Replacement Engine (Sheet 4 of 11)
Power Takeoff Installation On Replacement Engine (Sheet 5 of 11)
Power Takeoff Installation On Replacement Engine (Sheet 6 of 11)
Power Takeoff Installation On Replacement Engine (Sheet 7 of 11)
Power Takeoff Installation On Replacement Engine (Sheet 8 of 11)
Power Takeoff Installation On Replacement Engine (Sheet 9 of 11)
Power Takeoff Installation On Replacement Engine (Sheet 10 of 11)
Power Takeoff Installation On Replacement Engine (Sheet 11 of 11)
Accessory Drive Installation On Unserviceable Engine (Sheet 1 of 7)
Accessory Drive Installation On Unserviceable Engine (Sheet 2 of 7)
Accessory Drive Installation On Unserviceable Engine (Sheet 3 of 7)
Accessory Drive Installation On Unserviceable Engine (Sheet 4 of 7)
Accessory Drive Installation On Unserviceable Engine (Sheet 5 of 7)
Accessory Drive Installation On Unserviceable Engine (Sheet 6 of 7)
Accessory Drive Installation On Unserviceable Engine (Sheet 7 of 7)
Replacement Engine Installation (Sheet 1 of 17)
REMOVAL - TM-5-5420-202-340090
REMOVAL-continued - TM-5-5420-202-340091
REMOVAL-continued - TM-5-5420-202-340092
REMOVAL-continued - TM-5-5420-202-340093
REMOVAL-continued - TM-5-5420-202-340094
REMOVAL-continued - TM-5-5420-202-340095
REMOVAL-continued - TM-5-5420-202-340096
CLEANING - TM-5-5420-202-340097
INSTALLATION - TM-5-5420-202-340099
INSTALLATION-continued - TM-5-5420-202-340100
INSTALLATION-continued - TM-5-5420-202-340101
INSTALLATION-continued - TM-5-5420-202-340102
INSTALLATION-continued - TM-5-5420-202-340103
INSTALLATION-continued - TM-5-5420-202-340104
INSTALLATION-continued - TM-5-5420-202-340105
INSTALLATION-continued - TM-5-5420-202-340106
INSTALLATION-continued - TM-5-5420-202-340107
CHAPTER 4. FUEL SYSTEM MAINTENANCE
AIR CLEANER FAN REPAIR (Sheet 1 of 7)
DISASSEMBLY-continued - TM-5-5420-202-340111
DISASSEMBLY-continued - TM-5-5420-202-340112
CLEANING AND INSPECTION - TM-5-5420-202-340113
ASSEMBLY - TM-5-5420-202-340114
ASSEMBLY-continued - TM-5-5420-202-340115
ASSEMBLY-continued - TM-5-5420-202-340116
FUEL TANK REPAIR (Sheet 1 of 2)
REPAIR - TM-5-5420-202-340119
FUEL PRIMER PUMP REPAIR (Sheet 1 of 6)
DISASSEMBLY - TM-5-5420-202-340122
DISASSEMBLY-continued - TM-5-5420-202-340123
CLEANING AND INSPECTION - TM-5-5420-202-340124
ASSEMBLY - TM-5-5420-202-340125
ASSEMBLY-continued - TM-5-5420-202-340126
FUEL PRIMER PUMP PISTON ROD ASSEMBLY REPAIR (Sheet 1 of 3)
CLEANING AND INSPECTION - TM-5-5420-202-340128
ASSEMBLY - TM-5-5420-202-340129
FUEL PRIMER PUMP INLET VALVE ASSEMBLY REPAIR (Sheet 1 of 1)
FUEL PRIMER PUMP OUTLET VALVE ASSEMBLY REPAIR (Sheet 1 of 2)
ASSEMBLY - TM-5-5420-202-340132
FUEL LINES REPLACEMENT - PRIMER PUMP LINES (INLET) (OUTLET) FROM BULKHEAD TO ENGINE COMPARTMENT (Sheet 1 of 4)
REMOVAL-continued - TM-5-5420-202-340134
INSTALLATION - TM-5-5420-202-340135
INSTALLATION-continued - TM-5-5420-202-340136
ACCELERATOR CONTROL LINKAGE ASSEMBLY REPLACEMENT (Sheet 1 of 6)
REMOVAL - TM-5-5420-202-340138
CLEANING AND INSPECTION - TM-5-5420-202-340139
INSTALLATION - TM-5-5420-202-340140
INSTALLATION-continued - TM-5-5420-202-340141
INSTALLATION-continued - TM-5-5420-202-340142
ACCELERATOR CONTROL LINKAGE ASSEMBLY REPAIR (Sheet 1 of 13)
DISASSEMBLY - TM-5-5420-202-340144
DISASSEMBLY-continued - TM-5-5420-202-340145
DISASSEMBLY-continued - TM-5-5420-202-340146
DISASSEMBLY-continued - TM-5-5420-202-340147
CLEANING - TM-5-5420-202-340148
INSPECTION AND REPAIR-continued
ACCELERATOR LINKAGE WEAR LIMITS - Continued
ASSEMBLY - TM-5-5420-202-340151
ASSEMBLY-continued - TM-5-5420-202-340152
ASSEMBLY-continued - TM-5-5420-202-340153
ASSEMBLY-continued - TM-5-5420-202-340154
ASSEMBLY-continued - TM-5-5420-202-340155
FLOOR REAR ACCESS COVER REPLACEMENT (Sheet 1 of 2)
INSTALLATION - TM-5-5420-202-340157
CHAPTER 5. ELECTRICAL SYSTEM MAINTENANCE
BULKHEAD CABLE DISCONNECT (Sheet 1 of 2)
INSTALLATION - TM-5-5420-202-340161
POWERMASTER CONTROL PANEL HARNESS REPLACEMENT (Sheet 1 of 8)
REMOVAL - TM-5-5420-202-340164
REMOVAL-continued - TM-5-5420-202-340165
REMOVAL-continued - TM-5-5420-202-340166
INSTALLATION - TM-5-5420-202-340167
INSTALLATION-continued - TM-5-5420-202-340168
INSTALLATION-continued - TM-5-5420-202-340169
INSTALLATION-continued - TM-5-5420-202-340170
FRONT ACCESSORY HARNESS REPLACEMENT (Sheet 1 of 14)
REMOVAL-continued - TM-5-5420-202-340172
REMOVAL-continued - TM-5-5420-202-340173
REMOVAL-continued - TM-5-5420-202-340174
REMOVAL-continued - TM-5-5420-202-340175
REMOVAL-continued - TM-5-5420-202-340176
REMOVAL-continued - TM-5-5420-202-340177
INSTALLATION - TM-5-5420-202-340178
INSTALLATION-continued - TM-5-5420-202-340179
INSTALLATION-continued - TM-5-5420-202-340180
INSTALLATION-continued - TM-5-5420-202-340181
INSTALLATION-continued - TM-5-5420-202-340182
INSTALLATION-continued - TM-5-5420-202-340183
INSTALLATION-continued - TM-5-5420-202-340184
CHAPTER 6. TRANSMISSION MAINTENANCE
SHIFTING CONTROL CONNECTING LINK REPLACEMENT AND REPAIR (Sheet 1 of 3)
INSTALLATION - TM-5-5420-202-340187
INSTALLATION-continued - TM-5-5420-202-340188
SHIFTING CONTROL SLEEVE ASSEMBLY REPLACEMENT AND REPAIR (Sheet 1 of 4)
DISASSEMBLY - TM-5-5420-202-340190
ASSEMBLY - TM-5-5420-202-340191
INSTALLATION - TM-5-5420-202-340192
SHIFTING CONTROL ROD ASSEMBLY REPLACEMENT (Sheet 1 of 2)
INSTALLATION - TM-5-5420-202-340194
REAR SHIFTING LINKAGE SHIELD ASSEMBLY REPAIR (Sheet 1 of 3)
DISASSEMBLY - TM-5-5420-202-340196
INSTALLATION - TM-5-5420-202-340197
SHIFTING CONTROL SHIELD SUPPORT REPLACEMENT (Sheet 1 of 2)
INSTALLATION - TM-5-5420-202-340199
REAR SHIFTING CONTROL ROD REPLACEMENT (Sheet 1 of 2)
INSPECTION - TM-5-5420-202-340201
SHIFT ROD LOCKING HASP REPLACEMENT (Sheet 1 of 1)
TRANSMISSION REPLACEMENT (Sheet 1 of 23)
REMOVAL - TM-5-5420-202-340204
REMOVAL-continued - TM-5-5420-202-340205
REMOVAL-continued - TM-5-5420-202-340206
REMOVAL-continued - TM-5-5420-202-340207
REMOVAL-continued - TM-5-5420-202-340208
REMOVAL-continued - TM-5-5420-202-340209
REMOVAL-continued - TM-5-5420-202-340210
REMOVAL-continued - TM-5-5420-202-340211
REMOVAL-continued - TM-5-5420-202-340212
CLEANING - TM-5-5420-202-340213
INSTALLATION-continued - TM-5-5420-202-340214
INSTALLATION-continued - TM-5-5420-202-340215
INSTALLATION-continued - TM-5-5420-202-340216
INSTALLATION-continued - TM-5-5420-202-340217
INSTALLATION-continued - TM-5-5420-202-340218
INSTALLATION-continued - TM-5-5420-202-340219
INSTALLATION-continued - TM-5-5420-202-340220
INSTALLATION-continued - TM-5-5420-202-340221
INSTALLATION-continued - TM-5-5420-202-340222
INSTALLATION-continued - TM-5-5420-202-340223
INSTALLATION-continued - TM-5-5420-202-340224
INSTALLATION-continued - TM-5-5420-202-340225
CHAPTER 7. FINAL DRIVE MAINTENANCE
FINAL DRIVE REPAIR (Sheet 2 of 30)
DISASSEMBLY - TM-5-5420-202-340229
DISASSEMBLY-continued - TM-5-5420-202-340230
DISASSEMBLY-continued - TM-5-5420-202-340231
DISASSEMBLY-continued - TM-5-5420-202-340232
DISASSEMBLY-continued - TM-5-5420-202-340233
DISASSEMBLY-continued - TM-5-5420-202-340234
DISASSEMBLY-continued - TM-5-5420-202-340235
DISASSEMBLY-continued - TM-5-5420-202-340236
DISASSEMBLY-continued - TM-5-5420-202-340237
DISASSEMBLY-continued - TM-5-5420-202-340238
DISASSEMBLY-continued - TM-5-5420-202-340239
DISASSEMBLY-continued - TM-5-5420-202-340240
DISASSEMBLY-continued - TM-5-5420-202-340241
DISASSEMBLY-continued - TM-5-5420-202-340242
DISASSEMBLY-continued - TM-5-5420-202-340243
ASSEMBLY - TM-5-5420-202-340244
ASSEMBLY-continued - TM-5-5420-202-340245
ASSEMBLY-continued - TM-5-5420-202-340246
ASSEMBLY-continued - TM-5-5420-202-340247
ASSEMBLY-continued - TM-5-5420-202-340248
ASSEMBLY-continued - TM-5-5420-202-340249
ASSEMBLY-continued - TM-5-5420-202-340250
ASSEMBLY-continued - TM-5-5420-202-340251
ASSEMBLY-continued - TM-5-5420-202-340252
ASSEMBLY-continued - TM-5-5420-202-340253
ASSEMBLY-continued - TM-5-5420-202-340254
AXIAL PLAY AND BACKLASH TESTS
AXIAL PLAY AND BACKLASH TESTS-continued
CHAPTER 8. BRAKE SYSTEM MAINTENANCE
BRAKE MASTER CYLINDER REPAIR (Sheet 1 of 5)
DISASSEMBLY-continued - TM-5-5420-202-340259
CLEANING AND INSPECTION - TM-5-5420-202-340260
ASSEMBLY - TM-5-5420-202-340261
ASSEMBLY-continued - TM-5-5420-202-340262
BRAKE SLAVE CYLINDER REPAIR (Sheet 1 of 6)
DISASSEMBLY-continued - TM-5-5420-202-340264
CLEANING AND INSPECTION - TM-5-5420-202-340265
ASSEMBLY - TM-5-5420-202-340266
ASSEMBLY-continued - TM-5-5420-202-340267
ASSEMBLY-continued - TM-5-5420-202-340268
PARKING BRAKE TUBE ASSEMBLY REPLACEMENT (Sheet 1 of 4)
REMOVAL-continued - TM-5-5420-202-340270
INSTALLATION - TM-5-5420-202-340271
INSTALLATION-continued - TM-5-5420-202-340272
BULKHEAD-TO-BRAKE LINE QUICK-DISCONNECT HOSE TUBE ASSEMBLY REPLACEMENT (Sheet 1 of 3)
REMOVAL - TM-5-5420-202-340274
INSTALLATION-continued - TM-5-5420-202-340275
CHAPTER 9. SUSPENSION SYSTEM MAINTENANCE
ROADWHEEL ARM REPAIR (NUMBER 1 LEFT AND RIGHT) (Sheet 1 of 7)
ROADWHEEL ARM REPAIR (NUMBER 1 LEFT AND RIGHT) (Sheet 2 of 7)
ROADWHEEL ARM REPAIR (NUMBER 1 LEFT AND RIGHT) (Sheet 3 of 7)
ROADWHEEL ARM REPAIR (NUMBER 1 LEFT AND RIGHT) (Sheet 4 of 7)
ASSEMBLY - TM-5-5420-202-340283
ASSEMBLY-continued - TM-5-5420-202-340284
ASSEMBLY-continued - TM-5-5420-202-340285
ASSEMBLY-continued - TM-5-5420-202-340286
ROADWHEEL ARM REPAIR (NUMBERS 2 AND 6 LEFT AND RIGHT) (Sheet 1 of 7)
DISASSEMBLY-continued - TM-5-5420-202-340288
DISASSEMBLY-continued - TM-5-5420-202-340289
ASSEMBLY - TM-5-5420-202-340290
ASSEMBLY-continued - TM-5-5420-202-340291
ASSEMBLY-continued - TM-5-5420-202-340292
ASSEMBLY-continued - TM-5-5420-202-340293
ROADWHEEL ARM REPAIR (NUMBERS 3, 4, 5 LEFT AND RIGHT) (Sheet 1 of 6)
DISASSEMBLY-continued - TM-5-5420-202-340295
DISASSEMBLY-continued - TM-5-5420-202-340296
ASSEMBLY - TM-5-5420-202-340297
ASSEMBLY-continued - TM-5-5420-202-340298
ASSEMBLY-continued - TM-5-5420-202-340299
TRACK SUPPORT AXLE ASSEMBLY REPAIR (NUMBER 1 THROUGH 3 LEFT AND RIGHT) (Sheet 1 of 2)
ASSEMBLY - TM-5-5420-202-340301
COMPENSATING IDLER ARM ASSEMBLY REPAIR (LEFT AND RIGHT) (Sheet 1 of 5)
DISASSEMBLY-continued - TM-5-5420-202-340303
DISASSEMBLY-continued - TM-5-5420-202-340304
ASSEMBLY - TM-5-5420-202-340305
ASSEMBLY-continued - TM-5-5420-202-340306
TRACK ADJUSTING LINK REPAIR (Sheet 1 of 13)
DISASSEMBLY - TM-5-5420-202-340308
DISASSEMBLY-continued - TM-5-5420-202-340309
INSPECTION - TM-5-5420-202-340310
ASSEMBLY - TM-5-5420-202-340311
ASSEMBLY-continued - TM-5-5420-202-340312
TESTING - TM-5-5420-202-340313
TESTING-continued - TM-5-5420-202-340314
TESTING-continued - TM-5-5420-202-340315
TESTING-continued - TM-5-5420-202-340316
TESTING-continued - TM-5-5420-202-340317
TESTING-continued - TM-5-5420-202-340318
TESTING-continued - TM-5-5420-202-340319
CHAPTER 10. STEERING SYSTEM MAINTENANCE
STEERING CONTROL MOUNT ASSEMBLY REPAIR (Sheet 1 of 1)
STEERING CONTROL SLEEVE ASSEMBLY REPLACEMENT AND REPAIR (Sheet 1 of 4)
DISASSEMBLY - TM-5-5420-202-340324
ASSEMBLY - TM-5-5420-202-340325
INSTALLATION - TM-5-5420-202-340326
STEERING SHAFT ASSEMBLY REPAIR AND REPLACEMENT (Sheet 1 of 3)
INSTALLATION - TM-5-5420-202-340328
INSTALLATION-continued - TM-5-5420-202-340329
STEERING CONTROL ROD REPLACEMENT (Sheet 1 of 2)
INSTALLATION - TM-5-5420-202-340331
SUPPORT STEERING CONTROL SHIELD REPLACEMENT (Sheet 1 of 2)
INSTALLATION:
REAR STEERING CONTROL ROD REPLACEMENT (Sheet 1 of 3)
INSPECTION - TM-5-5420-202-340335
INSTALLATION-continued - TM-5-5420-202-340336
FRONT STEERING LINK ASSEMBLY REPLACEMENT (Sheet 1 of 3)
REMOVAL - TM-5-5420-202-340338
INSTALLATION - TM-5-5420-202-340339
CHPATER 11. FIRE FIGHTING SYSTEM MAINTENANCE
FIXED FIRE EXTINGUISHER CYLINDER SERVICING (Sheet 1 of 1)
CHAPTER 12. SMOKE GRENADE LAUNCHER MAINTENANCE
GRENADE LAUNCHER CONTROL POWER REPAIR (Sheet 2 of 7)
TESTING-continued - TM-5-5420-202-340345
DISASSEMBLY - TM-5-5420-202-340346
DISASSEMBLY-continued - TM-5-5420-202-340347
ASSEMBLY - TM-5-5420-202-340348
ASSEMBLY-continued - TM-5-5420-202-340349
CHAPTER 13. PRE-EMBARKATION INSPECTION
APPENDIX A. REFERENCES - TM-5-5420-202-340353
Vehicle Manuals
Gas Particulate System
APPENDIX B. EXPENDABLE SUPPLIES AND MATERIALS LIST
Section II. EXPENDABLE SUPPLIES AND MATERIALS LIST Continued
APPENDIX C. ELECTRICAL SCHEMATICS
APPENDIX D. ILLUSTRATED LIST OF MANUFACTURED ITEMS
Figure D-2. Bearing installation and removal tool.
Figure D-3. Fuel tank crossover cover and gasket.
Figure D-4. Final drive output shaft and drive bearing installer.
FO-1. Hull Electrical System - Schematic Diagram (Sheet 1 of 5) for Vehicles Equipped with IR Periscope
FO-1. Hull Electrical System - Schematic Diagram (Sheet 2 of 5) for Vehicles Equipped with Driver's Night Vision Viewer
FO-1. Hull Electrical System - Schematic Diagram (sheet 3 of 5) for Vehicles Equipped with IR Periscope
FO-1. Hull Electrical System -Schematic Diagram (Sheet 4 of 5) for Vehicles Equipped with Driver's Night Vision Viewer
FO-1. Hull Electrical System - Schematic Diagrram (sheet 5 of 5) for Vehicles Equipped with either IR Periscope or Driver's Night Vision Viewer
FO-2. Dust Detector Schematic Diagram for Vehicles Equipped with 2DA Engine
MAINTENANCE INFORMATION INDEX
MAINTENANCE INFORMATION INDEX-continued
TM-5-5420-202-34 M60A1 Tank Chassis Transporting: for Bridge Armored-Vehicle-Launched; Scissoring Type Class 60 (5420-00-889-2020) Manual
