CHAPTER 1 INTRODUCTION - TM-5-5420-279-100026Corrosion Prevention and Control (CPC).Table 1. 2 Vehicle Crossing SpeedsFigure 1.2 Launcher Vehicle ExtendedFigure 1. 3 Beam Module DeploymentFigure 1. 4 Bridge ModulesBasic Operational Sequence (Deployment)-continuedFigure 1. 5 Bridge Build SequenceBasic Operational Sequence (Retrieval)Section II. BRIDGING SITE PREPARATIONDeliberate ReconnaissanceTable 1. 3 Dimension `A' Bridge BuildSetting of Stabilizer Leg Height Prior to BuildBridge BearingBridge Retrieval - TM-5-5420-279-100040Figure 1. 9 Slope MeasurementSite ParametersBridge Gap (`AR' Span)Figure 1. 11 Span MeasurementFigure 1.12. Build Site Marking OutFigure 1.13. Restricted Site Marking OutSection III. DSB TRANSPORTATIONFigure 1. 14 V1, T1, V2 and T2 LoadsFigure 1. 15 V2, T2, V3 and T3 LoadsExternal Air Transport (E.A.T.) - Helicopter LiftCHAPTER 2. TECHNICAL DESCRIPTION AND DATALaunch Beam Lifter and Module Lifting BeamTail lift - TM-5-5420-279-100056A-Frame - TM-5-5420-279-100057Lower A-Frame Transverse BeamHydraulic ControlsWinch TensionersFigure 2. 8 Upper winch TensionerLaunch Beam DriveRelax MechanismTilt RollersHome and Far Bank CarriagesFigure 2. 14 Home Bank and Far Bank CarriagesWalkways - TM-5-5420-279-100067CRANE SYSTEMFigure 2. 18 Crane NomenclatureFar Bank SupportRamp End BeamParallel ModulesSection II. BRIDGING MODULESBridge Markers, Defile Markers and Road SignsSection III ELECTRICAL SYSTEMFour Position Deployment Selector SwitchBuilt-in Test Equipment (BITE)Figure 2. 24 Operators Interface Control EnclosureOperators Interface Control Enclosure-continuedLaunch Frame Electrical Control EnclosureLaunch Chest Pack Umbilical CableChest Pack-continuedSection IV. HYDRAULIC SYSTEMManifoldsSection V. CRANE - TM-5-5420-279-100085Safety Instructions-continued - TM-5-5420-279-100086Safety Instructions-continued - TM-5-5420-279-100087Crane Loading - TM-5-5420-279-100088Avoiding DamageCrane Seat DeploymentCrane Control Panel and Lever FunctionFigure 2. 30 Stabilizer Leg LeversFigure 2. 32 Operator Control LeversOverload Safety FeatureEmergency Boom Lowering Switch - TM-5-5420-279-100095Figure 2. 35 Emergency Boom Lower SwitchSection VI. EQUIPMENT DATACRANE - TM-5-5420-279-100098BRIDGING EQUIPMENTApproach RampHYDRAULIC ITEMSLOOSE ITEM DETAILSRemovable RollerApproach Ramp HandleRoad SignAnchorage Equipment Storage BoxTirfor Winch HandleFar Bank Support PadsIntermediate Spacer Beam AssyDefile Marker TubeCHAPTER 3. GENERAL DRILLSTail lift Main ComponentsThe Tail Lift PendantPreparing the Tail lift for OperationSwing up The Tail liftTilting of the PlatformLifting the PlatformLowering the PlatformOpening The Working PlatformInstalling The HandrailsTAIL LIFT DEPLOYMENT AND RECOVERYFigure 3. 6 Tail Lift Pendant Connection PointTail Lift Pendant - TM-5-5420-279-100126Tail Lift Pendant - TM-5-5420-279-100127Tail Lift Pendant - TM-5-5420-279-100128Stowing the Far Bank Support and Tail liftStowing the Far Bank Support and Tail lift-continuedLADDERSUse of Ladders When Module Opening-continuedSection II. LAUNCHERConnecting the Chest Pack to LauncherOperation of the Chest PackFigure 3. 10 Beam Angle CaptionFigure 3. 11 Beam Drive CaptionFAR BANK SEAT - TM-5-5420-279-100138Figure 3. 13 Stow Articulator CaptionA-FRAME RAISE MODE SELECTFigure 3. 15 Mode Select CaptionsBRIDGE LIFT - TM-5-5420-279-100143TOP WINCH - TM-5-5420-279-100144A-frame Roller Brake OperationDisconnecting the Chest pack - TM-5-5420-279-100146LAUNCHER DEPLOYMENTFigure 3. 19 Interface EnclosureA-Frame Deployment-continued - TM-5-5420-279-100149Position of Mudguard R clips - TM-5-5420-279-100150A-Frame Deployment-continued - TM-5-5420-279-100151A-Frame Deployment-continued - TM-5-5420-279-100152Slide Frame Deployment - TM-5-5420-279-100153Slide Frame Deployment-continuedDeploying the Tilt RollersLeveling the A-Frame - TM-5-5420-279-100156Slide Frame Decking Panel DeploymentFigure 3. 23 Slide Frame Decking Panels (Beam Build)Slide Frame Decking Panel StowageFigure 3. 24 Walkway StowageLAUNCHER STOWINGRetracting the Slide FrameRetracting the Slide Frame-continuedStowing the A-FramePosition of Mudguard R clips - TM-5-5420-279-100165Section III SLINGING AND LIFTINGLaunch Beam Lifter - Operation and ConfigurationWEBBING LIFTING SLINGSUse of Webbing SlingsUse of Webbing Slings-continuedSLINGING, LIFTING AND TAG LINESEnd Beam SlingingSling Extraction ToolFigure 3. 31 Bridge Module Lifter Fitted to POSITION 2 and Opening Ramp ModuleSlinging and Closing Ramp ModulesSlinging and Closing Bridging ModulesAttaching the Far Bank CarriageFigure 3. 36 Method and Location of Slinging Home Bank CarriageRaising the BridgeHOME BANK CARRIAGERetract the shootbolts on the far bank carriageFigure 3. 38 Method and Location of Slinging Far Bank Ramp ModuleFigure 3. 39 Method and Location of Slinging Home Bank CarriageNOTE - TM-5-5420-279-100184Bridge stop emergency in down positionWARNING - TM-5-5420-279-100186Approach Ramp Transport FrameSection VI. MODULE CONNECTIONLaunch Beam LifterConnecting a Ramp Module to an End BeamFigure 3. 42 End Beam Wrench and Method of UseConnecting Modules Where the Jaws Contact FirstFigure 3. 46 Engage the Shootbolts Pin the Bridge Modules Together and ClipDisconnecting a Ramp and End BeamDisconnecting a Ramp and End Beam-continuedSection IV VEHICLE LASHING AND TRANSPORT AIDSFigure 3. 50 Transportation BracketFigure 3. 52 Transport Aid inserted Under Deck UnitApproach Ramp Transportation AidsSECURING FLATRACK LOADS FOR TRANSPORTFigure 3. 57 Flatrack Load V1 Lashing ArrangementsFigure 3. 59 Flatrack Load T1 Lashing ArrangementsFigure 3. 61 Flatrack Load T1 End Lashing ArrangementsFigure 3. 62 Flatrack Load V2 Lashing ArrangementsFigure 3. 64 Flatrack Load T2 Lashing ArrangementsFigure 3. 66 Flatrack Load V3 Lashing ArrangementsFigure 3. 68 Flatrack Load T3 Lashing ArrangementsFigure 3. 71 Flatrack Load LVT Lashing ArrangementsAPPROACH RAMP DEPLOYMENTFar Bank Approach Ramps-continuedHome Bank Approach Ramp Deployment - TM-5-5420-279-100211Section V. CRANE - TM-5-5420-279-100212Figure 3. 73 Crane Switch PanelDeploying the Crane Stabilizer LegsFigure 3. 74 Crane Stabilizer LegDeploying the Crane Stabilizer Legs-continuedFigure 3. 75 Location of Crane Stabilizer Leg Down and on Pressure LightsCrane Stabilizer Leg ExtensionBringing the Crane into the Working PositionCrane Stabilizer Leg Controls - TM-5-5420-279-100220Crane Component LocationStowing the CraneCrane Boom Transport PinStowing the Crane Stabilizer LegsCrane Leg Deployment, Wire Rope Pin ArrangementStabilizer Leg Pivot Pin and ClipWARNING - TM-5-5420-279-100227Section VI. ANCHORING THE BRIDGE AND DEFILE MARKERSConnecting the Anchor to the BridgeFigure 3. 77 Ramp Module Anchor PointsFigure 3. 79 Anchorage Configuration with Additional AEHTIRFOR WINCHFigure 3. 81 T-532D TIRFOR WinchTable 3. 1 Technical DataOperating Instructions - TM-5-5420-279-100235Releasing and Closing the JawsAnchoringSAFETY DEVICESMAXIFLEX WIRE ROPE-continuedInspection of Wire RopeAIR POWERED PNEUMATIC HAMMERSetting Up for UseFigure 3. 85 Pneumatic Hammer and AEH pin drive adapterDEFILE MARKERSFigure 3. 86 Method of Deploying Defile MarkersSection VII. MISCELLANEOUS INFORMATIONPositioning Flatracks-continued - TM-5-5420-279-100247Positioning Flatracks-continued - TM-5-5420-279-100248Positioning Flatracks-continued - TM-5-5420-279-100249Positioning Flatracks-continued - TM-5-5420-279-100250TOP MAN HARNESS AND FALL ARREST LANYARDTop Man Harness Fitting InstructionsTop Man Harness Fitting Instructions-continued - TM-5-5420-279-100253Top Man Harness Fitting Instructions-continued - TM-5-5420-279-100254CHAPTER 4. BRIDGE BUILDINGInitial Vehicle Locations-continuedSection II. LAUNCH VEHICLE SET-UPFigure 4.1 Position Switch in CabReleasing the Tail lift and Far Bank Support-continuedFigure 4.2 Tail Lift PendantDeploying the A-frameDeploying the A-frame-continuedInterface EnclosureTail lift Hand Control - TM-5-5420-279-100266Deploying the Crane - TM-5-5420-279-100267Safety Instructions-continued - TM-5-5420-279-100268Safety Instructions-continued - TM-5-5420-279-100269Crane Loading - TM-5-5420-279-100270DEPLOYING THE CRANE - TM-5-5420-279-100271Crane Stabilizer Leg Controls - TM-5-5420-279-100272Securing Far Bank Support for Transport to Build SiteBRIDGE DEPLOYMENTPositions of FlatracksLAUNCH VEHICLE PREPARATION AT BUILD SITEChassis Positioning AidSlide Frame Deployment - TM-5-5420-279-100278Deploying Crane Stabilizer Legs to GroundCrane Stabilizer Leg Controls - TM-5-5420-279-100280Unfolding the CraneCrane Mounted Control CabinetFigure 4.4 Crane ControlsLeveling the A-Frame - TM-5-5420-279-100284Preparing the Slide Frame for Launch Beam BuildFigure 4.6 Positioning Walkways for Launch Beam BuildSection III. LAUNCH BEAM BUILDConnecting the Beam ModulesConnecting the Beam Modules-continued - TM-5-5420-279-100289Beam Drive Caption - TM-5-5420-279-100290Connecting the Beam Modules-continued - TM-5-5420-279-100291Figure 4.8 Beam pin fitted to beam with flat against block on the beamConnecting the Beam Modules-continued - TM-5-5420-279-100293Beam Drive Caption - TM-5-5420-279-100294Lowering the Far Bank Support PREPARATION FOR BRIDGE BUILDStow Articulator Caption - TM-5-5420-279-100297Raising the A-frameA-frame Raise CaptionFigure 4.9 Slide Frame Decking Positions for Bridge BuildSection IV. BRIDGE BUILDTilt Roller Shootbolt PositionsTail lift Fully DeployedFigure 4.10 Method of Connecting Slings and Tag Rope to End BeamFigure 4. 11 Module Lifting BeamReplace Flatrack LVTPosition of FlatracksFigure 4.12 Bridge Lifter Fitted to POSITION 2 of Ramp ModuleFigure 4.13 End Beam Wrench and OperationFigure 4.14 Ramp Module Lead in BracketCAUTION - TM-5-5420-279-100311Figure 4.15 Operation of Bridge Stop EmergencyLevel Bank CaptionNOTE - TM-5-5420-279-100314Connecting the Parallel ModulesTail Lift Pendant - TM-5-5420-279-100316Figure 4.17 Joining ModulesTail lift Hand Control - TM-5-5420-279-100318WARNING - TM-5-5420-279-100319Bridge Unit Transport AidTail lift Hand Control - TM-5-5420-279-100321Tail lift Hand Control - TM-5-5420-279-100322NOTE - TM-5-5420-279-100323CAUTION - TM-5-5420-279-100324Tail lift Hand Control - TM-5-5420-279-100325Assembling the Home Bank Ramp ModuleRamp frame Transport AidBridge Module Lifter in POSITION 2 of Ramp ModuleWARNING - TM-5-5420-279-100329Bridge Module Lifter in POSITION 1 of Ramp ModuleTail lift Hand Control - TM-5-5420-279-100331Lowering the BridgeLowering the Bridge-continued - TM-5-5420-279-100333Bridge Lift CaptionLowering the Bridge-continued - TM-5-5420-279-100335Lowering the Bridge-continued - TM-5-5420-279-100336Lowering the Bridge-continued - TM-5-5420-279-100337Lowering the Bridge-continued - TM-5-5420-279-100338Lowering the Bridge-continued - TM-5-5420-279-100339Figure 4.18 Slide Frame Decking Positions for Beam BuildCURB DEPLOYMENTDeploying Far Bank Approach Ramps-continuedHOME BANK APPROACH RAMP DEPLOYMENT - TM-5-5420-279-100343Section V. RETRIEVING LAUNCH BEAMLaunch Beam RetrievalStow Articulator Caption - TM-5-5420-279-100346Raising the Far Bank SeatDISCONNECTING THE LAUNCH BEAM MODULESLaunch Beam Module Disconnection-continuedSection VI. STOWING LAUNCHING VEHICLE ASSEMBLIESCrane Jib Transport PinCrane Stabilizer Leg Controls - TM-5-5420-279-100352Crane Leg Safety PinsCrane Stabilizer Slide Frame Transport Pins and ClipsLAUNCH VEHICLE RECOVERYA-frame Stabilizer Leg Controls4 Position Rotary Switch in Cab - TM-5-5420-279-100357CAUTION - TM-5-5420-279-100358Disconnecting the Chest Pack - TM-5-5420-279-1003594 Position Rotary Switch in Cab - TM-5-5420-279-100360LAUNCH VEHICLE CONFIGURING FOR ROAD USEStowing the A-frame-continuedStowing the Far Bank SupportStowing the Far Bank Support-continuedPosition of Mudguard R clips - TM-5-5420-279-100365RECOVERING THE FLATRACKS AND VEHICLESNo transit lightSection VII. POST-BUILD INSPECTIONCHAPTER 5. BRIDGE BUILDINGSection II. DRIVING THE LAUNCH VEHICLESection III. PREPARATIONRecovering the Near and Far Bank Approach RampsPreparing the Launcher for Bridge RetrievalPositioning the Flatracks for Bridge RetrievalSection IV. PROCEDURERaising the Bridge-continued - TM-5-5420-279-100377Figure 5. 1 Method and Location of Slinging Far Bank Ramp ModuleRaising the Bridge-continued - TM-5-5420-279-100379Figure 5. 2 Method and Location of Slinging Home Bank CarriageRaising the Bridge-continued - TM-5-5420-279-100381Recovering the Home Bank Ramp ModuleBridge Module Lifter Connected to POSITION 1 on Ramp ModuleBridge Module Lifter Connected to POSITION 2 on Ramp ModuleBridge Module Lifter in Middle SettingApproach Ramp Transport Aid LocationsFigure 5. 3 Method for Slinging End BeamRecovering the Parallel ModulesBridge Module Lifter Connected to Bridge ModuleSequence of Closing Bridge Module - TM-5-5420-279-100390Positioning and Deploying the Tilt RollersRecovering the 4th and 5th Parallel ModulesBridge Module Lifter Positioned for LiftSequence of Closing Bridge Module - TM-5-5420-279-100394HYDRAULIC EQUIPMENTCRUSH HAZARDSequence of Closing Bridge Module - TM-5-5420-279-100397Flatrack RepositioningFALL HAZARDBridge Module Lifter in POSITION 2End Beam Wrench and OperationSequence of Closing Ramp ModuleOperate the lift and traverse controls on the craneRecovering the Launch vehicle after Bridge RecoveryBUILD A 40 M DRY SUPPORT BRIDGECritical Task List-continued - TM-5-5420-279-100407Critical Task List-continued - TM-5-5420-279-100408Critical Task List-continued - TM-5-5420-279-100409Critical Task List-continued - TM-5-5420-279-100410Critical Task List-continued - TM-5-5420-279-100411Figure 6. 1 Bridge Build SequenceBACK-UP MODE OPERATIONFigure 7.2 Back Up Mode Valve Control LeversSection II. PROCEDURESBACK UP MODEA-FRAME FOLDINGRELAX PINBEAM ANGLE ARTICULATORBEAM DRIVEBEAM DRIVE CONTINUEDFAR BANK SEAT - TM-5-5420-279-100424STOW ARTICA-FRAME - TM-5-5420-279-100426CARRIAGE EMPTYCarriage In - TM-5-5420-279-100428HIGH BANKCarriage In - TM-5-5420-279-100430LEVEL BANKCarriage In - TM-5-5420-279-100432LOW BANKCarriage In - TM-5-5420-279-100434TILT ROLLERBRIDGE LIFT - TM-5-5420-279-100436TOP WINCH - TM-5-5420-279-100437NOTES ON SOLENOID USAGETAIL LIFT - TM-5-5420-279-100439Figure 7. 5 Tail lift Valve HeadTo swing down the tail lift operate SV30bFigure 7. 6 Location of Tail lift CylindersCRANE - TM-5-5420-279-100443CROSS CONNECTION OF LAUNCH VEHICLE FROM SECOND VEHICLEFor Donor PLS TruckFigure 7.10 Donor Truck ConnectionsFigure 7. 11 Launch Vehicle Cross Connection EquipmentFor Disabled LauncherCAUTION - TM-5-5420-279-100449Figure 7.13 Interface Panel - High Oil Temperature IndicatorAfter Completion of OperationSOLENOID VALVESFigure 7.15 A-frame Rotate ManifoldFigure 7.16 Interface ManifoldFigure 7.17 Launch Frame Pinch Roller Stowing Manifold and Launch Frame Pilot ManifoldFigure 7.18 Launch Frame Winch Control Manifold and Launch Frame Articulator ManifoldPREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TM-5-5420-279-100459Section II. PMCS TABLESLeakage Classification and DefinitionPREVENTIVE MAINTENANCE CHECKS AND SERVICESTable 8.1 Operators PMCS (Before)Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100464Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100465Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100466Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100467Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100468Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100469Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100470Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100471Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100472Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100473Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100474Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100475Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100476Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100477Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100478Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100479Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100480Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100481Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100482Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100483Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100484Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100485Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100486Table 8.2 Operators PMCS (Before) - (continued) - TM-5-5420-279-100487Table 8.3 Operators PMCS Parallel or Ramp Unit (Before) - (continued) - TM-5-5420-279-100488Table 8.3 Operators PMCS Parallel or Ramp Unit (Before) - (continued) - TM-5-5420-279-100490Table 8.3 Operators PMCS Parallel or Ramp Unit (Before) - (continued) - TM-5-5420-279-100491Table 8.3 Operators PMCS (During)Table 8.3 Operators PMCS (During) (continued) - TM-5-5420-279-100493Table 8.3 Operators PMCS (During) (continued) - TM-5-5420-279-100494Table 8.4 Operators PMCS Parallel or Ramp Unit (During)Table 8.4 Operators PMCS Parallel or Ramp Unit (During) (continued)Table 8.3 Operators PMCS (After)Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100499Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100500Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100501Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100502Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100503Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100504Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100505Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100506Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100507Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100508Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100509Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100510Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100511Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100512Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100513Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100514Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100515Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100516Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100517Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100518Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100519Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100520Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100521Table 8.5 Operators PMCS (After) - (continued) - TM-5-5420-279-100522Table 8.6 Operators PMCS Parallel or ramp unit (After)Table 8.6 Operators PMCS Parallel or Ramp Unit (After) - (continued) - TM-5-5420-279-100524Table 8.6 Operators PMCS Parallel or Ramp Unit (After) - (continued) - TM-5-5420-279-100525PERIODIC CHECKSFigure 8. 1 Cross-Section of 6 X 36 Dyform RopeSTORAGE PMCS CHECKSSurface chafeSection III. LUBRICATION AND FLUID LEVEL CHECKSLubricants UsedBridge LauncherTable 8. 9 Launcher Component Lubrication (continued)Preparation - TM-5-5420-279-100535SequenceVehicle Hydraulic ReservoirLUBRICATIONLauncher ComponentsFigure 8.5 Lubrication Points Launch FrameFigure 8.6 Lubrication Points Home and Far Bank CarriagesFigure 8.7 Lubrication Points Far Bank SupportTail-lift - LubricationCrane - LubricationCrane - Low Maintenance Lubrication PointsCrane - As Necessary Lubrication PointsCrane - Sliding Surface LubricationCrane - Oil Lubrication as NecessaryCrane - Checking Oil in Rotate Drive Gear BoxCrane - Checking Oil in Rotate Drive BrakeCHAPTER 9. FAULT-FINDING AND OPERATOR TROUBLESHOOTINGTable 9. 1 Interface Enclosure MIMICTable 9. 1 Interface Enclosure MIMIC (continued) - TM-5-5420-279-100554Table 9. 1 Interface Enclosure MIMIC (continued) - TM-5-5420-279-100555Table 9. 1 Interface Enclosure MIMIC (continued) - TM-5-5420-279-100556Table 9. 1 Interface Enclosure MIMIC (continued) - TM-5-5420-279-100557Section II. LAUNCH FRAME ELECTRICAL CONTROL ENCLOSURE MIMIC PANELImmediate ChecksMIMIC PANEL ANALYSISTable 9. 2 Launch Frame Electrical Control Enclosure MIMIC Panel; Indicator lights (continued) - TM-5-5420-279-100561Table 9. 2 Launch Frame Electrical Control Enclosure MIMIC Panel; Indicator lights (continued) - TM-5-5420-279-100563Table 9. 2 Launch Frame Electrical Control Enclosure MIMIC Panel; Indicator lights (continued) - TM-5-5420-279-100564Table 9. 2 Launch Frame Electrical Control Enclosure MIMIC Panel; Indicator lights (continued) - TM-5-5420-279-100565Table 9. 2 Launch Frame Electrical Control Enclosure MIMIC Panel; Indicator lights (continued) - TM-5-5420-279-100566Launch Frame Electrical Control Enclosure MIMIC Panel GridFault Finding Example for Beam DriveFault Finding Example for Beam Drive-continuedSection III. OPERATOR TROUBLESHOOTINGTS 001 - Hydraulic SystemTS 002 - Bridge Module Fails To OpenTS 003 - Bridge Module Fails To CloseTS 004 - Bridge Module Connecting Pin Will Not EngageTS 005 - Bridge Module Curb Will Not Locate In PositionTS 006 - Bridge Module Curb Will Not Locate In Stowage PositionTS 007 - Ramp Module - End Beam Will Not LocateTS 008 - Ramp Module - Approach Ramps do Not AlignTS 009 - Bridge Module - Shootbolts Will Not EngageTIRFOR WINCH TROUBLESHOOTINGBRIDGE BUILD POSSIBLE MECHANICAL FAULTSRemove crane pads and step ladderExtend far bank support.Remove A-frame leg stabilizer pins.Deploy crane and crane spreader pads.Build launch beam.Stow articulator cylinders.Raise A-frame.Add far bank ramp and pin.Add ramp skids to front face of ramp.Remove end beam guides and removable rollers.Boom to white C of G markerAdd second parallel moduleBoom forward while holding tilt roller joystick forward.Deploy end beam guide adapters.Add ramp module to bridge.Attach slings to bridge lift points on ramp.Raise bridge and release bridge stops emergencyUnsling far bank carriage, raise and shootbolt.Stow tail lift.Reconfigure launcher walkways (launch beam build configuration).Deploy curbs and bridge markers.Stow crane.Fully lower A-frame onto chassis twist locks.Stow far bank support.Insert the A-frame pins in the transportation position.CHAPTER 10. OPERATOR MAINTENANCEInstallation - TM-5-5420-279-100612CRANE - CHANGING INDICATOR FILAMENTFigure 10. 2 Crane Control PanelCRANE - HAND LEVER FILAMENTBRIDGE MODULE - BRIDGE MODULE DECK UNITSRemoval - TM-5-5420-279-100617Service/repair - TM-5-5420-279-100618Figure 10. 6 Deck Unit No. 3 PulleyBRIDGE MODULE - CLOSING SLINGRemoval - TM-5-5420-279-100621Figure 10. 8 Pulley DisassemblyBRIDGE MODULE - CLOSING SLING PULLEYService/repair - TM-5-5420-279-100624Figure 10. 10 Closing Sling Pulley DisassemblyBRIDGE MODULE - OPENING SLING REPLACEMENTFigure 10. 12 Opening Sling DisassemblyBRIDGE MODULE - CURB REPLACEMENTRemoval - TM-5-5420-279-100629Figure 10. 14 Curb DisassemblyBRIDGE MODULE - BRIDGE MARKER REPLACEMENTFigure 10. 15 Bridge Marker DisassemblyBRIDGE MODULE - SHOOTBOLT REPLACEMENTRemoval - TM-5-5420-279-100634Figure 10. 17 ShootboltBRIDGE MODULE BUSH RESILIENT MOUNTFigure 10. 19 Bush Resilient Mount, DisassemblyBRIDGE MODULE - PARALLEL MODULE - FATIGUE MONITORFigure 10. 20 Fatigue MonitorBRIDGE MODULE RAMP PUSH/PULL SLINGFigure 10. 21 Ramp Module Push/Pull SlingBRIDGE MODULE - RAMP LEAD IN BRACKET BOLTSFigure 10. 22 Ramp Lead in BracketBRIDGE MODULE - END BEAM AND RAMP MODULE SLIDE PLATESFigure 10. 23 End Beam Side PlatesBRIDGE MODULE - RAMP MODULE LEVELFigure 10. 24 Ramp Module LevelsA-FRAME - STOP PADRemoval - TM-5-5420-279-100649LAUNCH FRAME GUARDSFigure 10. 26 Launch Frame GuardsFAR BANK SUPPORT - SUPPORT BEARING PAD LATCHFigure 10. 27 Support Bearing Pad LatchFAR BANK SUPPORT - STOWING PAD ADJUSTMENTFigure 10. 28 Far Bank Support StowedFAR AND HOME BANK CARRIAGE - SLING AND RETAINING PINFigure 10. 29 Carriage Slings and Retaining PinsInstallation - TM-5-5420-279-100658FAR AND HOME BANK CARRIAGE - RELEASE LOCKFigure 10. 30 Home Bank Carriage Release LockFigure 10. 31 HOME BANK CARRIAGEFigure 10. 32 View Within Circle XCHASSIS - POSITIONING AIDFigure 10. 33 Positioning AidCRANE - ROTATE GEAR OIL CHANGERemoval of Brake OilCRANE - LOAD HOOKFigure 10. 35 Crane Load HookFLATRACK - WOODEN BUFFERFigure 10. 36 Wooden Buffer FittingTAIL LIFT - HYDRAULIC SYSTEM - BLEEDINGTOP MAN HARNESS AND LANYARDFigure 10. 37 Top Man Harness and LanyardLOWER WINCH PILOT VALVE - ADJUSTMENTFigure 10. 38 Lower Winch Pilot Valve AdjustmentTIRFOR WINCH - REPLACING THE SHEAR PINSFigure 10. 39 Shear PinTIRFOR WINCH - VISUAL EXAMINATION OF THE WIRE ROPEFigure 10. 40 Wire rope damageTIRFOR WINCH - CLEAN/LUBRICATIONClean/Lubrication-continuedPNEUMATIC HAMMER - LUBRICATIONA-FRAME - UPPER ACCESS LADDERFigure 10. 42 Upper Access Ladder AttachmentTAIL LIFT - CRADLE BUFFER PADFigure 10. 43 Tail Lift CradleCHAPTER 11. DSB TRANSPORTATION AND LOADING PLANSLaunch Vehicle: Highway CarriedFigure 11. 2 Complete Launch Vehicle (AAR Outline)Figure 11. 3 Launch Vehicle (DOD, AAR, GIC Rail Gauge)Figure 11. 5 Crane (DOD, AAR, GIC Rail Gauge)Sectionalized Launch VehicleFigure 11. 7 C17 and C-5 Space Envelopes (End View)Figure 11. 9 Crane Packing Requirements for C-130 GaugeFigure 11. 10 C-130 Crane Transportation Side ViewFigure 11. 12 Launch Vehicle C-130 TransportationDSB FLATRACK LOADSFigure 11. 13 Flatrack Load V1Figure 11. 16 Flatrack Load T1Figure 11. 18 Flatrack Load LVTFlatrack Loads: HighwayFlatrack loads: Rail - North AmericaFLATRACK LOADS: AIRFigure 11. 21 EAT Lift of Flatrack V1Figure 11. 24 EAT Lift of Flatrack T1Figure 11. 26 EAT Lift of Flatrack LVTSection II. LIFTING DSB COMPONENTSFigure 11. 28 A-frame With Walkways UnfoldedFigure 11. 29 Crane Lifting and Tie Down ProvisionsFigure 11. 30 Launch Vehicle Lifting ProvisionsSHIPPING DATA PLATESFigure 11. 32 Shipping Data Plate - Launch VehicleFigure 11. 34 Shipping Data Plate - CraneFigure 11. 36 Shipping Data Plate - Far Bank SupportFigure 11. 38 Shipping Data Plate - Ramp ModuleFigure 11. 40 Shipping Data Plate - End Beam (Ramp)Figure 11. 42 Shipping Data Plate - Stabilizer FootLIFTING FLATRACK LOADSFigure 11. 45 Crane Lift of Flatrack Load V3Figure 11. 48 Crane Lift of Flatrack Load T3Section III. LAUNCH VEHICLE TRANSPORTATIONDSB Far Bank Support Removal-continued - TM-5-5420-279-100724DSB Far Bank Support Removal-continued - TM-5-5420-279-100725DSB Far Bank Support Removal-continued - TM-5-5420-279-100726Figure 11. 49 Method of Slinging Far Bank SupportFigure 11. 50 Method of Packing Far Bank Support and CraneDSB Far Bank Support Re-FittingFigure 11. 51 Method of Supporting the Far Bank SupportFigure 11. 52 Method of Slinging the Far Bank SupportSchematic Drawing - TM-5-5420-279-100732Tail lift RemovalTail lift Removal-continued - TM-5-5420-279-100734Tail lift Removal-continued - TM-5-5420-279-100735Tail lift Re-AssemblyTail lift Re-Assembly-continuedLaunch Equipment Removal.Launch Equipment Removal-continued - TM-5-5420-279-100739Launch Equipment Removal-continued - TM-5-5420-279-100740Launch Equipment Removal-continued - TM-5-5420-279-100741Launch Equipment Removal-continued - TM-5-5420-279-100742Launch Equipment Removal-continued - TM-5-5420-279-100743Launch Equipment Removal-continued - TM-5-5420-279-100744Launch Equipment Re-FitLaunch Equipment Re-Fit-continued - TM-5-5420-279-100746Launch Equipment Re-Fit-continued - TM-5-5420-279-100747Schematic Drawing - TM-5-5420-279-100748Launch Equipment Re-Fit-continued - TM-5-5420-279-100749Launch Equipment Re-Fit-continued - TM-5-5420-279-100750Launch Equipment Re-Fit-continued - TM-5-5420-279-100751CRANE - TM-5-5420-279-100752Figure 11. 53 Location of Mounting Pins Front of CraneFigure 11. 54 Location of Mounting Pins Rear of CraneFigure 11. 56 Crane Electrical ConnectionFigure 11. 57 Crane Hydraulic ConnectionsFigure 11. 58 Crane LiftingFigure 11. 59 Crane Pin ExtractorCRANE - TM-5-5420-279-100759TRUCK PREPARATION FOR TRANSPORTFigure 11. 62 Position of Lifting ShacklePreparation after LiftTruck Preparation for Air TransportFigure 11. 65 Tire DavitFigure 11. 67 Tire Davit AssemblyFigure 11. 68 Method of Craning TireFigure 11. 69 Method of Securing TireFigure 11. 71 Muffler Stack Clamp RemovalTruck Preparation After Air TransportFigure 11. 76 Muffler Stack Clamp FittingFigure 11. 77 Tire Securing for TransportFigure 11. 79 Attaching Crane Hook for Tire LiftFigure 11. 80 Removing Crane from TireTruck Preparation for Rail TransportFigure 11. 82 Shackle Fitted to Upper Towing-eyeTruck Preparation after Rail TransportFigure 11. 84 Removal of Shackle From Top Towing-eyeSection IV. LOAD CONFIGURATIONFigure 11. 86 V2, T2, V3 and T3 LoadsWeight and Axle loadingDSB TRANSPORTATION LOADSSpecial Dunnage BlocksFigure 11. 88 Tie-Down StrapsLOADING ARRANGEMENTSTable 11. 6 Launcher LoadTable 11. 8 LVT Storage BasketTable 11. 9 Flatrack V1Table 11. 11 Flatrack V2Table 11. 14 Flatrack T3Section V. FLATRACK LOADING AND STRAPPINGFigure 11. 91 V2 - Parallel and ParallelFigure 11. 93 V3 - Ramp and Ramp (Front View)Figure 11. 95 T2 - Parallel and Parallel (Front View)Figure 11. 97 Corner Location Piece Fitted to FlatrackFigure 11. 98 Transportation Bracket Fitted to Bridging ModuleFigure 11. 100 Transport Aid Inserted Under Deck UnitFigure 11. 102 Lower Top Module Onto AidTrailer Load T1Figure 11. 105 Plan View of Flatrack T1 strappingFigure 11. 106 Approach Ramp Frame Transport AidFigure 11. 107 T1 - Strapping of Approach Ramps and End BeamsVehicle Load V3 and T3Figure 11. 110 T3 Flatrack LoadFigure 11. 112 T3 Flatrack Plan View of StrappingThe LVT FlatrackFigure 11. 114 Launch Beam AdapterFigure 11. 116 Location of Front BufferFigure 11. 118 Bridge Module Lifter Folded and in Position on LVT FlatrackLVT Bridging BasketFigure 11. 120 Securing Bridging Basket DoorsFigure 11. 121 Tail-lift Handrails and Removable Rollers StowedFigure 11. 123 Ramp End Beam Adapter StowedFigure 11.124 Launch Beam Lifter and Small Items StowedFigure 11. 125 LVT Bridging Basket PackedCHAPTER 12. OPERATING UNDER UNUSUAL CONDITIONSSection I. OPERATING IN EXTREME CONDITIONSIn Launch ConditionsIn Launch Conditions-continued - TM-5-5420-279-100818In Transit or Launch ConditionsFigure 12. 4 Vehicle BatteriesOPERATING THE LAUNCH VEHICLE IN EXTREME DUSTIn Launch ConditionOPERATING THE LAUNCH VEHICLE IN MUD, SAND OR SNOWFigure 12. 6 Air filter Restriction IndicatorFigure 12. 8 Throttle Control And Brake ControlFigure 12. 9 Air filter Restriction IndicatorFigure 12. 10 Transmission ControlsIn Launch Conditions-continued - TM-5-5420-279-100828OPERATING LAUNCH VEHICLE IN DESERT ENVIRONMENTOPERATING IN A COLD ENVIRONMENTFigure 12. 12 Engine start controlsLaunch vehicle Hydraulic SystemDeploying Bridge ModulesDRIVING THE LAUNCH VEHICLEFigure 12. 15 Windscreen De-mist ControlsFigure 12. 16 Accelerator PedalNOTE - TM-5-5420-279-100837Figure 12. 17 Transfer Case Shift LeverOperating in Extreme Cold Environment -26F to -50F (-32C to -46C)Figure 12. 19 Engine Cold Start ControlsCAUTION - TM-5-5420-279-100841Figure 12.20. Restricted Site Lay OutFlatrack Movements for Restricted SiteFlatrack Movements for Restricted Site-continuedSection III. FORDINGFigure 12. 22 Parking BrakeDEEP WATER FORDING-continuedSection IV. LAUNCH VEHICLE RECOVERYFigure 12. 23 Transfer case lockupVEHICLE RECOVERYFigure 12. 24 Side View Forward Attachment PointFigure 12. 26 Plan View Showing Attachment Points to Overturned Launch VehicleTOW HOOKUP PROCEDURESFigure 12. 28 Slave CableEmergency Procedures - Slave Start of Launch vehicle-continuedSection V. OPERATING CRANE IN EMERGENCY CONDITIONSEmergency Boom Lowering Switch - TM-5-5420-279-100857Emergency Boom Lowering Switch-continuedCHAPTER 13. SUPPORT INFORMATIONREFERENCE INFORMATIONAcronym List-continued - TM-5-5420-279-100861Acronym List-continued - TM-5-5420-279-100862Quick Conversion TableAPPENDIX A. FRACTURE CONTROL PLANFigure A-1. Location of Fracture and Fatigue Control Plan Zones for Parallel PanelINSPECTION AND ACTION REQUIREMENTSTable A. 1 Inspection and action requirements (continued) - TM-5-5420-279-100868Table A. 1 Inspection and action requirements (continued) - TM-5-5420-279-100869Table A. 1 Inspection and action requirements (continued) - TM-5-5420-279-100870Table A. 1 Inspection and action requirements (continued) - TM-5-5420-279-100871Table A. 1 Inspection and action requirements (continued) - TM-5-5420-279-100872Figure A. 2 Location of CrackFirst Fatigue Monitoring Gauge on Parallel PanelFigure A. 3 Scrap View in Circle C on Inside Face of PanelAPPENDIX B. MAINTENANCE ALLOCATION CHART (MAC)Maintenance Allocation Chart (MAC) - TM-5-5420-279-100876Column (4) Maintenance LevelTable B 1 Maintenance Allocation Chart (MAC)Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100879Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100880Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100881Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100882Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100883Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100884Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100885Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100886Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100887Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100888Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100889Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100890Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100891Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100892Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100893Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100894Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100895Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100896Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100897Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100898Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100899Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100900Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100901Table B 1 Maintenance Allocation Chart (MAC)-continued - TM-5-5420-279-100902Tools and Test Equipment ChartInstructions and NotesAPPENDIX C. OVERBRIDGINGAccess from one side of an existing bridge onlyFigure C. 2 Access From Both Sides of an Existing BridgeFigure C--. 4 Plan View of Bridge SiteAPPENDIX D. BASIC ISSUE ITEMS (BII)Table D 1 Basic Issue Items (BII)Table D 1 Basic Issue Items (BII) (continued) - TM-5-5420-279-100911Table D 1 Basic Issue Items (BII) (continued) - TM-5-5420-279-100912Table D 1 Basic Issue Items (BII) (continued) - TM-5-5420-279-100913Table D 1 Basic Issue Items (BII) (continued) - TM-5-5420-279-100914Table D 1 Basic Issue Items (BII) (continued) - TM-5-5420-279-100915Table D 1 Basic Issue Items (BII) (continued) - TM-5-5420-279-100916Table D 1 Basic Issue Items (BII) (continued) - TM-5-5420-279-100917Table D 1 Basic Issue Items (BII) (continued) - TM-5-5420-279-100918APPENDIX E. COMPONENT OF END ITEM (COEI)Table E 1 Component of End Item (COEI)Table E 1 Component of End Item (COEI)-continued - TM-5-5420-279-100921Table E 1 Component of End Item (COEI)-continued - TM-5-5420-279-100922APPENDIX F. ADDITIONAL AUTHORIZATION LIST (AAL)Table F 1 ADDITIONAL AUTHORIZATION LIST (AAL)APPENDIX G. EXPENDABLE AND DURABLE ITEMS LISTTable G 1 EXPENDABLE AND DURABLE ITEMS LISTTable G 1 EXPENDABLE AND DURABLE ITEMS LIST (Continued)APPENDIX H. SITE RECONNAISSANCE WORKSHEETAPPENDIX I. BRIDGE DESIGN WORKSHEETAPPENDIX I. BRIDGE DESIGN WORKSHEET-continuedTM-5-5420-279-10 Dry Support Bridge (DSB) (NSN 5420-01-469-7479) Manual