TM 5-1940-322-24
0163 00
CYLINDER BLOCK MAINTENANCE (Contd)
INSTALLATION
1.
If removed, install fourteen dowel rings (10) on underside of cylinder block (6) and two dowel
rings (10) on rear of cylinder block (6).
2.
If removed, install two dowel rings (3) on top of cylinder block (6).
3.
If removed, install six piston cooling nozzles (18) on underside of cylinder block (6).
4.
If removed, install two dowel pins (19) on front of cylinder block (6).
5.
Apply coat of engine oil to new O-ring (12) and install O-ring (12) and plug (13) on cylinder block (6)
with screw (14).
6.
Apply coat of sealing compound to pipe plugs (2) and (5) and install pipe plugs (2) and (5) on cylinder
block (6).
7.
Apply coat of sealing compound to threaded plug (11) and install threaded plug (11) on cam side of
cylinder block (6).
8.
Apply coat of sealing compound to three threaded plugs (15) and install threaded plugs (15) on cam
side of cylinder block (6).
CAUTION
Do not install new expansion plugs too deeply into cylinder block. If
expansion plug is not installed straight and flat, it must be
removed and replaced with a new expansion plug. Failure to comply
may result in damage to equipment.
Allow sealing compound to dry for a minimum of two hours before
engine is operated or sealing compound can run back into engine.
Failure to comply may result in damage to equipment.
NOTE
Apply a 1/16-in. (2 mm) bead of sealing compound around outside
circumference of all new expansion plugs and inside circumference
of plug bores before installation of new expansion plugs.
9.
Using cap plug handle and appropriate cup plug installer, install new expansion plugs (1), (8), and (16)
in cylinder block (6) with expansion plug outer edge 0.0200.040 in. (0.51.0 mm) deeper than leading
chamfer of bore.
10.
Using cap plug handle and appropriate cup plug installer, install three new expansion plugs (17) in
cylinder block (6) with expansion plug outer edge 0.0200.040 in. (0.51.0 mm) deeper than leading
chamfer of bore.
11.
Using cap plug handle and appropriate cup plug installer, install three new expansion plugs (7) in
cylinder block (6) with expansion plug outer edge 0.0200.040 in. (0.51.0 mm) deeper than leading
chamfer of bore.
12.
Using cap plug handle and appropriate cup plug installer, install four new expansion plugs (9) in
cylinder block (6) with expansion plug outer edge 0.0200.040 in. (0.51.0 mm) deeper than leading
chamfer of bore.
13.
Using cap plug handle and appropriate cup plug installer, install five new expansion plugs (4) in
cylinder block (6) with expansion plug outer edge 0.0200.040 in. (0.51.0 mm) deeper than leading
chamfer of bore.
14.
15.
16.
17.
18.
19.
Install front gear housing, crankshaft front seal, and front gear housing cover (WP 0155 00).
20.
21.
22.
0163 00-6