TM 5-5420-278-24&P0045 000045 00-2OUTER PONTON LOCK MAINTENANCE (Contd)REMOVALNOTERemoval of outer ponton lock assembly is the same for left andright sides. Left side is shown.1.Position outer ponton lock in unlocked position (TM 5-5420-278-10).2.Remove pin (17) from lever (18) and connector link (24) by turning pin (17) counterclockwise.NOTEIf replacing turnbuckle, note length between rod ends forinstallation.3.Turn pin (26) counterclockwise, and remove pin (26) and connector link (24) from bellcrank (27).4.Remove cotter pin (25) from pin (1), and remove pin (1), washer (28), spacer (29), and bellcrank (27)from ponton support (2). Discard cotter pin (25).NOTEMark location of spacer plates prior to removal for installation.5.Remove three nuts (9), screws (7), and spacer plates (6) and (8) from ponton support (5).6.Remove washer (13), spring (14), and washer (13) from spring holder (12) by slowly raising lever (18) counterclockwise until end of spring holder (12) drops free from pin (15). 7.Remove pin (15) and washer (23) from lever (18).8.Remove setscrew (22) from lever (18), and remove pin (3), washers (16), (19), and (20), and lever (18) from ponton support (4).9.Remove spring pin (10), pin (11), and pin spring holder (12) from ponton support (21). 10.Perform steps 1 through 9 to remove remaining outer ponton locks.INSTALLATIONNOTEInstallation of outer ponton lock assembly is the same for left andright sides. Left side is shown.Ensure plates are installed in same location as marked duringremoval.1.Install pin spring holder (12) on ponton support (21) with pin (11) and spring pin (10).NOTEEnsure hole in pin is aligned with setscrew during installation;head of setscrew must seat against top of hook lever.2.Install lever (18) on ponton support (4) with pin (3), washers (19), (20), and (16), and setscrew (22).3.Install pin (15) on lever (18) with hole facing ponton support (21).4.Install bellcrank (27) on ponton support (2) with pin (1), spacer (29), washer (28), and new cotterpin (25).5.Install connector link (24) on bellcrank (27) with pin (26).6.Install two washers (13) and spring (14) on spring holder (12), rotate lever (18) clockwise until endof spring holder (12) enters pin (15), and lever (18) is up against stop.NOTEPerform step 7 if turnbuckle was disassembled or a replacementturnbuckle was installed. Ensure length between rod ends is asnoted during removal.7.Connect connector link (24) to lever (18) with pin (17).8.Install spacer plates (6) and (8) on ponton support (5) with three screws (7) and nuts (9).9.Perform steps 1 through 8 to install remaining outer ponton locks.10. Perform outer ponton lock adjustment.
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