TM 5-5420-280-23&P
0045 00
PALLET TOOLBOX REPLACEMENT (Contd)
REMOVAL
NOTE
Removal and installation of right and left pallet toolboxes are
performed the same way. The right toolbox has a key and ring
mounted on a chain and is secured to inside of box with screw, two
washers, and nut. Left side is shown.
1.
Support pallet toolbox (8) and remove four locknuts (2), washers (3), two plates (9), screws (12),
washers (3), and toolbox (8) from brackets (4) and (37) on pallet (1). Discard locknuts (2).
2.
Remove eight screws (5), lockwashers (6), and two support brackets (16) from inside of toolbox (8).
Discard lockwashers (6).
3.
Remove four screws (5), lockwashers (6), and locking bracket (19) from inside of toolbox (8). Discard
lockwashers (6).
4.
Remove wingnut (17) and locking plate (18) from stud on locking bracket (19).
5.
Remove four locknuts (23), screws (34), washers (28), and holddown clamps (27) from inside of
toolbox (8). Discard locknuts (23).
6.
Remove four screws (5), lockwashers (6), and two stop brackets (7) from inside of toolbox (8).
Discard lockwashers (6).
7.
Remove screw (36) and clip (35) from block (20).
8.
Remove four screws (5) and (22), lockwashers (6), and two locking brackets (21) from toolbox
cover (15). Discard lockwashers (6).
9.
Remove two wingnuts (24) and locking plates (24) from studs on locking brackets (21).
10.
Remove four nuts (30), washers (29), screws (33), two clips (32), and blocks (31) from inside of
toolbox (8).
11.
If damaged, remove threaded inserts from brackets (16), (17), (21), and two stop brackets (7).
12.
If damaged, remove four rivets (13), two catches (14), four screws (10), and two latches (11) from
toolbox cover (15) and toolbox (8).
13.
If damaged or broken, remove chain (26) from toolbox (8) and cover (15).
INSTALLATION
NOTE
Ensure that all mounting hardware is tightened to metric
standards unless otherwise noted. Refer to metric torque limits in
1.
If removed, install chain (26) on toolbox cover (15) and toolbox (8).
2.
If removed, install two catches (14) and latches (11) on toolbox cover (15) and toolbox (8) with four
screws (10) and rivets (13).
3.
If removed, install threaded inserts on brackets (16), (19), (21), and two stop brackets (7). (Refer to
4.
Install two locking plates (24) on studs of locking brackets (21) with wingnuts (25).
5.
Install two blocks (31) and clips (32) on inside of toolbox (8) with four screws (33), washers (29), and
nuts (30).
6.
Install two locking brackets (21) on toolbox cover (15) with four new lockwashers (6) and screws (22)
and (5).
7.
Install clip (35) on block (20) with screw (36).
8.
Install two stop brackets (7) on inside of toolbox (8) with four new lockwashers (6) and screws (5).
0045 00-2
