TM 5-1940-322-24
0107 00
TURBOCHARGER MAINTENANCE (Contd)
INSTALLATION
1.
Apply antiseize compound on threads of studs (23) and screws (14).
2.
Install turbocharger (8) and new gasket (22) on exhaust manifold (24) with four nuts (25). Tighten
nuts (25) to 24 lb-ft (32 Nm).
3.
Install oil drain hose (17) on turbocharger drain (16) with clamp (18).
CAUTION
Turbocharger must be lubricated before engine is started. Failure
to comply may result in damage to equipment.
4.
Pour 23 oz (5580 cc) of engine oil in supply fitting (7) while rotating turbine wheel.
5.
Install vent hose (12) on turbocharger (8) with banjo bolt (15) and two new sealing washers (11).
6.
Install coolant supply hose (6) on fitting (5).
7.
Install oil supply hose (4) on fitting (7).
8.
If necessary, loosen clamp (2) and align turbocharger outlet (1) with air crossover hose (3). Tighten
clamp (2) to 50 lb-in. (5.7 Nm).
9.
Install crossover hose (3) on turbocharger (8) with clamp (2).
CAUTION
Turbocharger gasket is marked with "THIS SIDE TOWARDS
TURBO" and must be installed in this position. Failure to comply
may result in damage to equipment.
10.
Install exhaust elbow (10) and new gasket (9) on turbocharger (8) with four washers (13) and
screws (14).
11.
Install air cleaner (21) on turbocharger inlet (19) with clamp (20).
12.
Fill cooling system (WP 0012 00).
13.
Start engine and check for leaks (TM 5-1940-322-10).
14.
Install aft cockpit (WP 0016 00).
15.
Close engine hatches (TM 5-1940-322-10).
0107 00-4
