TM 5-1940-322-24
0115 00
ENGINE REPLACEMENT (Contd)
INSTALLATION (Contd)
16.
Install hose (6) and exhaust elbow (5) on outlet port (7) with four hose clamps (8). Tighten hose
clamps (8).
17.
Install new gasket (2) and exhaust elbow (5) on turbocharger (1) with four washers (3) and screws (4).
Tighten screws (4) to 18 lb-ft (24 Nm).
18.
Install hoses (12) and (13) on transmission oil cooler (11) with two hose clamps (10).
19.
Install transmission control bracket (19) and transmission control cable (18) on side of flywheel
housing (14) with two screws (20).
20.
Slide sleeve (17) back on control cable (18) and connect control cable (18) to ball stud (16) on
transmission control lever (15).
21.
Slide drive shaft flange (24) forward and position drive shaft flange (24) on transmission flange (22).
Apply light coat of antisieze compound to screws (25) and install eight screws (25) and new locknuts (23)
and drive shaft flange (24) on transmission flange (22). Tighten screws (25) to 55 lb-ft (75 Nm).
22.
Install throttle cable (27) on throttle cable bracket (32) with two cable clamps (28), screws (29),
washers (30), and new locknuts (31).
23.
Slide sleeve (26) back on throttle cable (27) and connect throttle cable (27) to ball stud (33) on fuel
injection pump lever (34).
24.
Install engine stop cable (39) through trunnion (41) on fuel injection pump (40) and tighten
setscrew (42) on trunnion (41).
25.
Install engine stop cable (39) on throttle cable bracket (32) with cable clamps (37), two screws (38),
washers (36), and new locknuts (35).
26.
Connect fuel return hose (45) on fuel return tube (44) on engine (47).
27.
Connect fuel supply hose (46) on fuel lift pump (43).
28.
Move intermediate fuel shutoff valve (48) or (49) from closed position to open position for engine being
installed.
29.
Fill engine and transmission with oil as necessary (WP 0012 00).
30.
Fill cooling system (WP 0012 00).
31.
Connect battery ground cables (WP 0054 00).
32.
Bleed fuel system (WP 0080 00).
33.
Start engine and check for leaks (TM 5-1940-322-10).
34.
Install aft cockpit (WP 0016 00).
35.
Close engine hatches (TM 5-1940-322-10).
3
4
1
2
10
11
5
10
13
~
12
9
6
8
7
0115 00-10
