TURBOCHARGER PLUMBING MAINTENANCE (Contd)
Both turbochargers plumbing is replaced the same way. This
procedure covers the replacement of plumbing for one turbocharger.
Have container ready to catch coolant and oil.
Remove clamp (19) and air filter (20) from turbocharger inlet (18).
Remove two clamps (3) and air crossover hose (2) from turbocharger outlet (21).
Remove two clamps (3), air crossover hose (22), and air crossover tube (1) from intake manifold (27).
Remove banjo bolt (13), two sealing washers (9), and banjo fitting (10) from turbocharger (7). Discard
sealing washers (9).
Remove two clamps (11), banjo fitting (10), and vent hose (12) from vent tube (24).
Remove screw (23), vent tube (24), and gasket (25) from engine (26). Discard gasket (25).
Remove oil supply hose (4) from turbocharger fitting (8).
Remove two screws (29) and clamps (28) from engine (26).
Remove oil supply line (4) from oil filter housing (30).
Remove coolant vent hose (6) from header tank (31) and elbow adapter (5).
Remove elbow adapter (5) from adapter (34).
Remove adapter (34) and sealing washer (9) from turbocharger (7). Discard sealing washer (9).
Remove two clamps (17) and oil drain hose (16) from turbocharger drain (14).
Remove two clamps (17), oil drain hose (33), and oil drain tube (15) from fitting (32).
CLEANING AND INSPECTION
For general cleaning and inspection instructions, refer to WP 0013 00.
Skysol 100 solvent is combustible; DO NOT use or store near heat,
sparks, flame, or other ignition sources. Use mechanical ventilation
whenever product is used in a confined space, heated above
ambient temperatures, or agitated. Keep container sealed when not
Contact with Skysol 100 may cause skin irritation. Use chemical-
resistant gloves. In case of skin contact, remove any contaminated
clothing and wash skin thoroughly with soap and water. Wash
contaminated clothing before reuse. Eye contact may cause
irritation, tearing, or blurring of vision. Use face shield or goggles
when eye contact may occur. In case of eye contact, flush eyes with
large amounts of water for at least 15 minutes or until irritation
subsides. Inhalation may cause irritation to upper respiratory
passages. DO NOT have food or drink in the vicinity. Failure to
comply may result in injury to personnel.
Clean excess sealing compound from banjo fitting (10), turbocharger fitting (8), coolant supply
hose (6), oil supply hose (4), and adapters (5), (32), and (34) with Skysol 100 and dry with cloth.
Inspect all hoses and fittings for damage. Replace if damaged.