TM 5-1940-322-24
0115 00
ENGINE REPLACEMENT (Contd)
11.
Loosen two hose clamps (1) and remove hoses (3) and (4) from transmission oil cooler (2).
12.
Remove four screws (8) and washers (7), starboard exhaust elbow (9), and gasket (6) from
turbocharger (5). Discard gasket (6).
13.
Loosen four hose clamps (12) on exhaust elbow (9) and outlet port (11). Remove hose (10) and exhaust
elbow (9) from engine (13).
NOTE
Tag all electrical leads and battery cables during removal to assist
with installation.
14.
Disconnect engine wiring harness connector (22) from boat wiring harness connector (21).
15.
Remove nut (29), lockwasher (28), two battery negative (-) ground cables (30), and ground lead (27)
from ground stud (26) on starter (34). Discard lockwasher (28).
16.
Remove nut (31), lockwasher (32), battery positive (+) cable (33), electrical lead (24), and battery
positive (+) cable (23) from starter solenoid stud (25). Discard lockwasher (32).
NOTE
If equipped with two terminals, washers, screw, and locknut,
perform step 17. If not equipped, install as shown.
17.
Remove insulation sleeve (14), pressure tape (15), locknut (16), screw (19), two washers (17), and fast
fuse lead R terminal (20) from port alternator lead R terminal (18) or fast fuse lead U
terminal (20) from starboard alternator lead U terminal (18). Discard locknut (16).
18.
Loosen hose clamp (38) and disconnect keel cooler outlet pipe hose (37) from thermostat housing (39).
19.
Remove vent hose (36) from elbow (35) on keel cooler outlet pipe (43).
20.
Loosen hose clamp (47) and disconnect keel cooler water inlet pipe hose (46) from engine coolant inlet
connection (45).
21.
If necessary, loosen hose clamps (41) on other ends of keel cooler pipes (40) and (43) and remove keel
cooler pipes (40) and (43) from keel cooler inlet and outlet ports (42) and boat.
7
8
1
2
1
5
6
4
9
3
~
13
10
12
11
0115 00-4
