TM 55-1945-205-24-2
0300 00 5
0300 00
5.
Install new insulated brushes (22) and terminal set (21) on insulating bushing (23).
6.
Install terminal (21) through the commutator end cap (3).
7.
Install insulating washer (20), the plain washer (19) and the nut (18) on terminal (21) and tighten.
8.
Install new holder (15) in commutator end cap (3).
9.
Using bolts (16), install two new ground brushes (17) and four new springs (14) in the holder (15).
Tighten bolts (16).
NOTE
Incorrect installation of brushes will cause starter malfunction.
10. While holding brushes (17 and 22) in place, position starter housing (1) on commutator end cap (3), aligning
marks on housing (1) and commutator end cap (3).
WARNING
11. Lightly oil thru bolts (12) with SAE 10 oil.
12. Install thru bolts (12) in drive end cap (2). Tighten thru bolts (12).
13. Using a torque wrench, tighten to 95-100 in lbs (11-12 N-m).
14. Install drive base (11), drive gear (10), spacer (9), spring (8) and spring cup (7) on shaft (5).
15. While holding spring cup (6) down, install retaining ring (7) on armature shaft (5) using retaining ring pliers.
16. Install armature shaft protective cover (4).
TEST RHIB ELECTRICAL STARTER
1.
Position starter in bench vise and tighten.
WARNING
2.
Connect jumper cable from positive battery terminal (26) to starter terminal (27).