TM
5-5420-202-20-2
ENGINE FUEL RETURN HOSE REPLACEMENT (Sheet 1 of 2)
TOOLS: 7/16 in. socket with 1/2 in. sq. drive
1-3/ 16 in. open end wrench
1 in. open end wrench
10 in. adjustable wrench
1-1/8 in. open end wrench
SUPPLIES:
P R E L I M I N A R Y PROCEDURE:
NOTE
Use suitable container to catch fuel whenever any fuel
line or connection is loosened or disconnected. Use cloth
to wipe any spillage. Discard cloth and drained fuel in
accordance with local procedures.
REMOVAL:
1. Using adjustable wrench to hold elbow (A), use 1 inch wrench to disconnect nut (B).
2. Using 1 inch wrench to hold fitting (C), use 1-1/8 inch wrench to disconnect nut (D).
3. Using 7/16 inch socket, remove screw (E), lockwasher (F), and clamp (G).
4. Remove tube assembly (H).
5. Using 1-1/8 inch wrench on nut (J) and 1 inch wrench on fitting (K), disconnect hose assembly
(L) from tube assembly (M).
6. Remove coupled hose assemblies (L) and (N) from vehicle.
7. Using 1 inch wrench on hose assemblies (L) and (N) and 1-3/16 inch wrench on coupling
(P), remove coupling (P).
Go on to Sheet 2