TM 5-5420-202-20-3
ELECTRICAL WIRING HARNESS AND CABLE CONNECTOR REPAIR (Sheet 5 of 18)
Male Connector Repair (Sheet 1 of 1)
Electrical connector repair tool kit
TOOLS:
Diagonal cutting pliers
SUPPLIES:
Silicone compound (Item 32, Appendix. D)
Electrician's tape (Item 59, Appendix D)
PRELIMINARY
PROCEDURES:
Disconnect three battery straps (page 10-268)
1.
Slide shell (A) back along cable (B)
2. Using diagonal cutting pliers, cut
terminal (C) and C-washer (D) from cable
(B). Throw terminal (C) and C-washer (D)
away.
3. Using hand wire stripper, strip insulation
from cable (B) equal to well depth in
terminal (C).
Insert stripped cable end (E) into well in
4.
terminal (C).
5. Using crimping tool, crimp terminal (C).
6. Push new C-washer (D) onto cable (B) at
rear of terminal (C).
7. Slide shell (4) forward along cable (B) until tight against C-washer (D).
Using multimeter, check continuity of repaired circuit.
8.
Connect three battery ground straps (page 10-268).
9.
End of Task
TA249243
