TM 5-5420-202-20-3
ELECTRICAL WIRING HARNESS AND CABLE CONNECTOR REPAIR (Sheet 14 of 18)
Female Connector With Washer (12 Gauge Cable) Repair (Sheet 1 of 1)
Electrical connector repair tool kit
TOOLS:
Diagonal cutting pliers
SUPPLIES:
Silicone compound (Item 32, Appendix D)
PRELIMINARY
PROCEDURES:
Disconnect three battery ground straps (page 10-268)
Loosen or remove cable clamps as required
Slide shell (A) back along cable (B).
1.
2.
Using diagonal cutting pliers, cut
terminal (C) and washer (D) from
cable (B). Throw terminal (C) and
washer (D) away.
Using hand wire stripper, strip insulation
3.
from cable (B) equal to well depth in
terminal (C).
Slide new washer (D) onto stripped cable
4.
end (E) back to cable insulation.
5.
Insert stripped cable end (E) into well in
terminal (C).
6. Using crimping tool, crimp terminal (C).
7.
Slide shell (A) forward until tight against washer (D).
8.
Using multimeter, check continuity of repaired circuit.
9. Tighten or install cable clamps as required.
10.
Connect three battery ground straps (page 10-268).
End of Task
TA249252